水处理运行程序 10页

Hero-HuishanStandardOperationProcedureDocumentNo.*EffectiveDate-**Waterpurificationsystemequipmentoperatingprocedures净水系统操作程序VersionIssuedby:1.Purpose目的Waterpurificationsystemequipmentoperatingprocedures.1.1规范水处理设备作业标准。Tostrictlycontrolthewaterqualitystandards,ensuretheproduction,lifewatersupply.1.2严格控制水质标准，保障生产、生活供水。2.Scope适用范围Applytowaterpurificationequipmenthomeworkpersonnel.适用于净水设备作业人员。3.Procedure执行程序3.1Operationpersonnelrequirements运行人员要求Waterpurificationoperationbetweenstafffour,duringnormaloperationofeachclass1person,implementthehanding-oversystem.3.1.1净水间运行人员4人，正常运行期间每班1人，实行交接班制度。Mountguardhomeworkpersonnelarerequiredtoholdwatertreatmentoperationlicense,pre-jobtrainingandskillsindailytraining,strictlyimplementtheattendancesystem.3.1.2上岗作业人员须持有水处理操作证，进行岗前技能培训及日常培训，严格执行考勤制度。Dutyofficertoensurethatmobilephones,radiocommunicationnormal,andholdstheinternalcommunicationlist,sothatcontact.3.1.3当班人员保证手机、对讲机通讯正常，并持有公司内部通讯单，以便联络。Outputform:1,hand-overrecords.2,attendancesheet.3andcertificatesscanningandrecord.4,trainingrecords.5,communicationlist产出表单：1、交接班记录。2、考勤表。3、证件扫描及记录。4、培训记录.5、通讯单Workinstruction3.2作业指导PreparebyReviewedbyApprovebyLasteffectivedate&versionPage10/10OnlyforinternaluseofHero-HuiShan仅限英雄-辉山内部使用\nHero-HuishanStandardOperationProcedureDocumentNo.*EffectiveDate-**Waterpurificationsystemequipmentoperatingprocedures净水系统操作程序VersionIssuedby:3.2.1Watertreatmentsystemforrunningprocess水处理系统运行流程示意三级锰砂过滤罐二级锰砂过滤罐一级锰砂过滤罐蓄水池2蓄水池1RO水二级处理RO水一级处理RO水储罐软化水储罐2软化水储罐1锰砂主过滤罐软化水处理罐盐泥过滤罐盐水池地下水生活水水消防水水锅炉水生产用水污水CIP清洗PreparebyReviewedbyApprovebyLasteffectivedate&versionPage10/10OnlyforinternaluseofHero-HuiShan仅限英雄-辉山内部使用\nHero-HuishanStandardOperationProcedureDocumentNo.*EffectiveDate-**Waterpurificationsystemequipmentoperatingprocedures净水系统操作程序VersionIssuedby:3.2.2Ferromanganesefilteringsystemoperation锰铁过滤系统操作3.2.2.1Principleanalysis原理分析a)Inadditiontoiron除铁B除铁后的水A除铁过滤罐地下水(含Fe2+)A：絮凝、曝气B：催化、氧化、过滤过程（见下图）Fe（2+）接触物质：铁质活性滤膜反应过程：催化、氧化Fe（3+）被滤掉b)Andmanganese除锰C除铁后的水（含Mn2+）除锰过滤罐生活水Mn(4+)Mn（2+）C：催化、氧化、过滤过程（见下图）接触物质：Mn（OH）2反应过程：催化、氧化PreparebyReviewedbyApprovebyLasteffectivedate&versionPage10/10OnlyforinternaluseofHero-HuiShan仅限英雄-辉山内部使用\nHero-HuishanStandardOperationProcedureDocumentNo.*EffectiveDate-**Waterpurificationsystemequipmentoperatingprocedures净水系统操作程序VersionIssuedby:3.2.2.2Runningtheprogram运行程序Ferromanganesefiltersystemisdividedintooperationandcleaningtwophase.Specificsee锰铁过滤系统分为运行和清洗两个阶段。具体详见<锰铁过滤系统作业指导书>3.2.2.3note注意事项Thewashiswashedandalternate,shouldfirstopenthevalveisneededwhenwashing,andthenclosethevalvewithout,inordertoavoiddamagetanks.A)反洗和正洗交替时，应先开启正洗时所需阀门，然后再关闭不用的阀门，以免损坏罐体。Weeklybackwashing1-2times,eachtankevery30minutes.B）每周反洗1—2次，每个罐每次约30分钟。Andafterwashing,thesystemrestorenormaloperationstate,observingwaterquality,waterqualitycanbecleartothereservoirafterwaterstorage.C）正反洗过后，系统恢复正常运行状态，观查水质情况，水质清澈后则可向蓄水池中蓄水。Theoperationofthesystem,therequesthasspecialmonitor.D)系统运行，要求有专人进行监控。Periodicallyopenedexhauststeamvalve,emissionsShaGuanmanganeseinair,soasnottoaffectthefilteringeffect.E)定期开启排汽阀，排放锰砂罐内空气，以免影响过滤效果。Flocculantdosingquantityfor3~5mg/L.F)絮凝剂投加量为3～5mg/L。Outputform:产出表单：<锰铁过滤系统作业指导书>3.2.3Softwaterequipmentoperatingprocedures软水设备操作程序3.2.3.1Principleanalysis原理分析a)Workingprocess工作过程PreparebyReviewedbyApprovebyLasteffectivedate&versionPage10/10OnlyforinternaluseofHero-HuiShan仅限英雄-辉山内部使用\nHero-HuishanStandardOperationProcedureDocumentNo.*EffectiveDate-**Waterpurificationsystemequipmentoperatingprocedures净水系统操作程序VersionIssuedby:Ionexchangeresinisapolymer,withthecorrespondingfunctionalgroups.Usually,theconventionalsodiumionexchangeresinwithalotofsodiumions.Whenthewatercalciummagnesiumioncontenthigh,ionexchangeresincanreleasethesodiumions,functionalgroupsandcalciummagnesiumionicunion,sothewatercalciummagnesiumionslevelsarelow,waterhardnessdecline.Hardbecomesoftwater,thisistheworkingprocessofthesofteningwaterequipment.离子交换树脂是一种聚合物，带有相应的功能基团。一般情况下，常规的钠离子交换树脂带有大量的钠离子。当水中的钙镁离子含量高时，离子交换树脂可以释放出钠离子，功能基团与钙镁离子结合，这样水中的钙镁离子含量降低，水的硬度下降。硬水就变为软水，这是软化水设备的工作过程。b)Theregenerationprocess再生过程Whenalargenumberoffunctionalgroupsonresincombinationwithcalciummagnesiumions,resinreducedabilitytosoften,canusesodiumchloridesolutionthroughresin,atthistimethesodiumcontenthighsolution,functionalgroupswillreleasecalciummagnesiumionsandcombiningwithsodiumions,suchresinhaverestoredtheexchangeability,thisprocessiscalled"renewable".当树脂上的大量功能基团与钙镁离子结合后，树脂的软化能力下降，可以用氯化钠溶液流过树脂，此时溶液中的钠离子含量高，功能基团会释放出钙镁离子而与钠离子结合，这样树脂就恢复了交换能力，这个过程叫做“再生”。3.2.3.2Runningtheprogram运行程序Softwaterinoperationofequipmentcanbedividedintothewash,sucksalt,slowwashing,fastwashing,waterinjection,runseveralstages,wholeprocessbyresintank3200NXTcontrolheadtocomplete,andthespecificoperatingproceduressee,"softwaterequipmentworkinstruction>,.软水设备在运行中可分为反洗、吸盐、慢冲洗、快冲洗、注水、运行几个阶段，全过程由树脂罐3200NXT控制头完成，具体操作程序详见,<软水设备作业指导书>、<盐泥过滤罐作业指导书>.PreparebyReviewedbyApprovebyLasteffectivedate&versionPage10/10OnlyforinternaluseofHero-HuiShan仅限英雄-辉山内部使用\nHero-HuishanStandardOperationProcedureDocumentNo.*EffectiveDate-**Waterpurificationsystemequipmentoperatingprocedures净水系统操作程序VersionIssuedby:3.2.3.3note注意事项InnoDianYanaddsaltto,nomorethantwo-thirdstakesthemosthighly.A）盐池中需添加无碘盐，最多不超过2/3盐池高度。Thebestfeedwaterpressure0.2-0.5MPa.B）最佳进水压力0.2-0.5MPa。Long-termoutofservice,closethevalveinletandoutletwater,softwaterequipmentoffthewaterwithoutelectricity,and,whenuse,mustfirstturnonthepower,toreloadthesoftsystemparameters,adjustthetime,match-fixing3min.C）长期停用时，关闭进出水阀门，软化水设备断水断电，在使用时，要先接通电源，重新载入软系统参数，调整时间，放水3min。Softeningwaterequipmentworkingtemperatureof2-50℃,winterantifreezeshouldbepaidattentionto.D)软化水设备工作温度为2-50℃，冬天应注意防冻。Addsalttoinindustrialusesalt,saltinthebottomdosingafter12hoursstillhasdissolvedsalt,toensurethesaltwatersaturation,thatis,thesaltwaterdensityis25%-26%.E）向盐池内添加工业用盐，使盐池底部在投加12小时后仍有未溶解的盐，以确保盐水达到饱和，即盐水浓度为25%--26%。Wirelesstestingwaterqualitychange,suchasawaterqualityisbad,takeimmediatemanualregeneration.F）派专人检测水质变化，如出现水质不好，立即采取手动再生。Outputform:,"softwaterequipmentworkinstruction>,.产出表单：,<软水设备作业指导书>、<盐泥过滤罐作业指导书>.3.2.4Reverseosmosissystemoperatingprocedures反渗透系统操作程序Reverseosmosissystembyreverseosmosiscontrolbox,units,pretreatmentcans,microcomputerwatersupplyfourparts.Thetechnologicalprocessasbelow反渗透系统由反渗透控制箱、机组、预处理罐、微机供水四部分构成。其工艺流程如下图所示PreparebyReviewedbyApprovebyLasteffectivedate&versionPage10/10OnlyforinternaluseofHero-HuiShan仅限英雄-辉山内部使用\nHero-HuishanStandardOperationProcedureDocumentNo.*EffectiveDate-**Waterpurificationsystemequipmentoperatingprocedures净水系统操作程序VersionIssuedby:Specificoperationproceduressee:"reverseosmosissystemworkinstruction>,.具体操作程序详见：<反渗透系统作业指导书>.3.2.5Waterqualityinspection水质检测Waterpurificationworkshopwaterqualityinspectionisdividedintogroundwater,lifewater,softwater,level1ROwater,level2ROwaterseveralkinds,specificsee.净水车间水质检测分为地下水、生活水、软化水、一级RO水、二级RO水几类，具体详见<水质检测作业指导书>.Outputform:.产出表单：<水质检测作业指导书>.3.3Equipmenttally,maintenance设备点检、维修PreparebyReviewedbyApprovebyLasteffectivedate&versionPage10/10OnlyforinternaluseofHero-HuiShan仅限英雄-辉山内部使用\nHero-HuishanStandardOperationProcedureDocumentNo.*EffectiveDate-**Waterpurificationsystemequipmentoperatingprocedures净水系统操作程序VersionIssuedby:Production,detailedintheformofofallkindsofequipmentturbulentpointreflect,thetallystandards,thetallymethodandtheinformationsuchasfrequency;Accordingtoproduction,thedailyoperationpersonneltocompletethetallyrecord.Intheprocessofthetallyoftheproblemsfoundtosolve,andformedthe.Atthebeginningofeveryyearmake,regularperfectplan,stages,andformedthe.Specificexecutivesee:,,,.制作<可视化点检基准表>，表格中详细体现各类设备的点检点、点检标准、点检方法及频次等信息；根据<可视点检基准表>制作<设备日检表>，由每日运行人员完成点检记录。在点检过程中发现的问题，及时进行解决，并形成<维修报告>。每年年初制定<全年维修计划书>，定期完善计划，分阶段实施，并形成<维修报告>。具体执行详见：<设备可视化点检基准表>、<设备日检表>、<维修计划书>、<维修报告>.Outputform:,,,.产出表单：<设备可视化点检基准表>、<设备日检表>、<维修计划书>、<维修报告>.3.4Equipmentmaintenance设备保养Production,detailedinthetabletoreflectallkindsofpinkofthemaintenanceoftheequipment,maintenancestandardspoint,maintenancemethod,maintenancefrequencyused,sparepartsandotherinformation.Accordingtomake,toadvancethesparepartspurchase,andoperationpeoplerightintimeformaintenance,completemaintenancerecord.制作<可视化保养基准表>，表中详细体现各类需进行保养设备的保养点、保养标准，保养方法，保养频率、所用备件等信息。根据<可视化保养基准表>制定<保养计划书>，提前进行备件购置，并有运行人员在合适时间进行保养,完成保养记录。PreparebyReviewedbyApprovebyLasteffectivedate&versionPage10/10OnlyforinternaluseofHero-HuiShan仅限英雄-辉山内部使用\nHero-HuishanStandardOperationProcedureDocumentNo.*EffectiveDate-**Waterpurificationsystemequipmentoperatingprocedures净水系统操作程序VersionIssuedby:Outputform:,,.产出表单：<可视化保养基准表>、<保养计划书>、<设备保养记录>.4、ProceduralWorkingDocument:产生的工作表单：NumberProceduralWorkingDocumentWorkingDocumentNameDocumentNo.1standardoperationprocedure作业指导书2Tallybenchmarktable点检基准表3Maintenancebenchmarktable保养基准表4Maintenanceplan维修计划书5Maintenanceplan保养计划书6Equipment,inspectiontable设备日检表7Maintenancereport维修报告8Equipmentmaintenancerecords设备保养记录9Hand-overrecords交接班记录10Trainingrecords培训记录PreparebyReviewedbyApprovebyLasteffectivedate&versionPage10/10OnlyforinternaluseofHero-HuiShan仅限英雄-辉山内部使用\nHero-HuishanStandardOperationProcedureDocumentNo.*EffectiveDate-**Waterpurificationsystemequipmentoperatingprocedures净水系统操作程序VersionIssuedby:5、ChangeRecord修改记录ChangeVersionChangeContentRevisedby/Date　　　　　　　　　PreparebyReviewedbyApprovebyLasteffectivedate&versionPage10/10OnlyforinternaluseofHero-HuiShan仅限英雄-辉山内部使用