DZT0101.5-1994地质仪器仪表制造时间定额钳工.pdf 25页

'uz中华人民共和国地质矿产行业标准DZ/T0101.5一94地质仪器仪表制造时间定额钳工1994一01一27发布1994一12一01实施中华人民共和国地质矿产部发布 目次1主题内容与适用范围································································”···一(1)2代号及含义·································..................................................................(1)3时间定额的组成与计算公式·································································“····⋯⋯(1)4布休、准终及辅助时间定额··················································⋯⋯.，:’··⋯⋯(1)5修正方孔、去毛刺、倒角、锉二圆头键、修四角R时间定额··································⋯⋯(4)6砂轮切割时间定额·..........................................................................................(9)7划曲线时间定额··················，.························································⋯⋯(12)8手攻螺纹时间定额·····················，.··。············.································.······⋯⋯(13)9手绞孔时间定额····························································，························⋯⋯(15)10手绞外螺纹时间定额······································，.····························.·············⋯⋯(18)11校直时间定额·······································································。············⋯⋯(19)12敲打标记时间定额····························，.·····················‘···········⋯⋯’.········.⋯⋯(22)附录A索引(参考件)·······················，’···················································..·.⋯⋯(23) 中华人民共和国地质矿产行业标准地质仪器仪表制造时间定额Uz/T0101.5一94钳工1主题内容与适用范围本标准规定了钳工作业时间定额。本标准适用于地质仪器仪表制造行业。本标准使用计量单位:时间为分(min)，长度为毫米(mm)。2代号及含义T。单件测定时间To基本时间T,测定时间乘压缩系数(压缩系数为0.97)Ts辅助时间K}综合修正系数K布休占作业时间百分比T，单件时间定额L计算长度3时间定倾的组成与计算公式3.1钳工操作手工占一定比重、作业时间和辅助时间很难分开，一般用综合修正系数来修正。3.2时间定额:由作业时间、辅助作业时间、准备终结时间、布置工作地时间和休息与生理需要(简称布休)时间组成。13单件定额计算公式工步时间定额T，二(To+T,)(1+K%)单件时间定额T.二TTM今布休、准终及辅助时间定额4.，布休时间(见表1)。表1钳工划线校直类别序号项目时间1放，和收置工具433组2整理毛坯与成品点数、城写记录工具卡333织布3整理劳动防护装置与成品333置4清理工作地与机床667中华人民共和国地质矿产部1994-01-27批准1994一12一01实施工 DZ/T0101.5一94续表1钳工划线}，直类别序号项目时}可5领取辅肋材料222组织6设备保养加油62布置7交换班566小计2923261更换刀具222加工过程中调整妇昧与工具338技术3磨刀与油刀45布置4加冷却液15清除铁屑216抽验工作235小，计141413休息与休息、喝水、吸烟1252525生理浦要洗手、生理需要小计252525合计686264作业时间412418416占作业时间x%16.5%15%15.54.2准备与终结时间(见表2)。表2序号项目时间1熟悉图纸和工艺!52’借用归还工具53用C型轧头固定工件24用垫块装夹工件1.55零用辅助材料4 jDZ/T01妇，互一944.3工步辅助时间(见表3)。表3工种序号项目钳工划线1分度头，高度尺划线定尺寸0.202回规在钢尺上定尺寸0.10从3打中63L及定眼0.104涂白或蓝油0.105滴除铁屑0.08简单0.306装拆钻孔模(工件)复杂0.507加冷却液0.058装拆钻头、丝锥、铰刀等0.049高度尺定尺寸0.04注.工件10孔以上，工件尺寸100X150以上为复杂。4.4测量辅助时间(见表4)。表4名称辅助工步测t动作内容时间塞规拿起塞规，t好尺寸，故下塞规0.100.12钢尺610500-.13000拿起钢尺，最好尺寸，放下钢尺0.200.15，。10001:(下忆七，、.，:二二炭r气-拿起卷尺，t好尺寸，放下卷尺1WIND,上0.25螺纹塞规拿起塞规，盘好尺寸，放下塞规0.15深度尺(千分深度尺》幸起深度尺，对好尺寸，盘好尺寸，放下深度尺0.10分厘尺(千分尺)拿起分厘卡，旋动距离，t好尺寸，放下分厘卡0.30角尺拿起角尺，t好尺寸，放下角尺0.15高度尺拿拐高度尺，移动高低尺寸，对准尺寸进行测最0.200.30SWPR150摺本起游标卡尺，f好尺寸，放下游标卡尺0.60 Dz/T0101.5一945修正方孔、去毛刺、侧角、锉二回头锐、修四角况时间定额修正方孔时间(见表5)表5工件材料t碳素钢)元角2345厚度I35右困25623亏6234弓时间T,58121日日142091115229I217245.5T,=T,x0.974.857.7611.6417.465.337.7613.5819.408.7310.6714.5524.348.7311.6416.4923.28T.=T,x1.2(K.)5.色29.3113.9621.166.399.31旦r,，Q1}r23.2811n.4712.8017.4625.6010.4713.邻19.7827.93To0.12Tr=(To+TO6.9210.9816.40，d707.5810.98I4IS97，目17.3315.0520.4229.9612.3316.4023.1032.67r(1+16.5%)往:①锉铝合金板、层压板表中时间乘系致。65.②锉铜板表中时间乘系数0.75.③方孔公差大于。.10mm表中时间乘系数1.3.④方孔公差小于。.lomm表中时间乘系教1.5.5.2修凿蜗杆旋人旋出口毛边时间(见表s>。表6工件材料〔青铜)修凿蜗杆棋教峨杆教据0.511.5235线数时间T,2.202.713.404.叨5.106.12T,=Tox0.972.132.623.293.954.945.932.342.983，624.355.446.53To=T,xl.1(K,)T,线0.12T“二(To+Ts)(1+16.5%)2.863.614.355.206.477一了4To3.804.786.147.509.5311.57T,=Tox0.97双3。朋4.635.957.279.2411.22T。二T,x1.1(K二)4.055.106.558.0010.1612.34二Ta线0.12Tr=(了u+T,)(1+16.5%)4.856.087.779.4511.9714.51注:修凿钢材毛边表中时间乘系教1.5。a Uz/T0101.5一945.3锉圆柱齿轮毛刺时间(见表7)。表7齿轮棋欲工日往齿轮件0.30.50.8!I1.52材修毛刺教据料每牙时间To0.080.090.100.110.130.18碳T,=Tox0.970.070.080.00.100.120.17素T。二T.x1.1(K.)0.080.090.100.110.130.19{钢T,0.12T.二(To+To)(1+16.5%)0.230.240.250.260.290.36T.0.070.080.090.100.120.16生T,=T.x0.970.060.070.080.090.110.15铁T。二T.二1.1(K.)0.070.080.090.100.120.17青铜T,0.12T==(T。十T,)(1+16.5%)0.220.230.240.250.270.33T.0.060.070.080.090.110.15铝T,=T.x0.970.050.060.070.080.100.14合T.=T,x1.1(K.)0.060.070.080.090.110.16金T,0.12Tr=(To+To)(1+16.5%)0.200.210.220.230.240.32T.0.080.100.150.180.250.304卜T,=T.x0.970.070.090.140.170.240.29金To=Tixl.l(K.)0.080.100.160.190.260.32属To0.12T.二(To+To)(1+16.5%)0.230.250.320.440.510.36击①②1摸教以下滚齿时应装去毛刺刮刀。③伞齿轮去毛刺表中时间乘系教1.5。拐轮修毛刺表中时间乘系教2. Dz/T0101.5一945.41x4503X45。倒角时间(见表8)。表8工件材料(碳素钢)长度2030405060708090泛佃120时间T.0.190.270.370.470.550.650.770.881.001.10T,=T.x0.970.180.260.350.450.530.630.740.850.971.061x4500.200.280.390.500.580.690.820.931.061.17T。二T,x1.1(K.)Ts0.12T==(To+T,)(1+16.5%)0.370.460.590.720.810.941.09叉。221.371.50T.0.290.430.570.730.891.001.101.211.321.41T，二T.x0.970.280.410.550.700.860.971.061.171.281.36T,=T,x1.1(K,)2x4500.300.450.600.770.941.061.171.291.401.50T,0.12T==(T。十T.)(1+16.5%)0.480.660.831.031.231.371.501.641.771.88T.0.390.580.790.971.101.371.551.681.892.20T.二T.x0.970.370.56节.760.941.061.321.501.621.832.13T.=T,x1.1(K.)3x4500.410.610.841.031.171.461.651.792.012.34.T,0.12二2.222.482.86T=二(To+TO(1+16.50/a)0.610.851.111.331.501.842.06注:①侧圆角表中时间粱系教1.3。②不锈钢表中时间柔系傲2。③铜材，招合金表中时间粱系教0.75.①不同材料2;毛刺时间乘系数。.川5.5锉配二圆头键时间(见表9)。 DZ/T01015一94表9工件材料(碳素钢)长度5l0l52025303540时间了。333044。20T.二T。义0.9729!3.203884.07T。=r又12(K:)2又23493日446548吕T.012T”二(T。+T.)(1+16.5%)40吕4.615.555.82T‘3。了04。1345655636。10T.二T。洲0.973.584.004.424.85弓46591T。=T减12(K:)4汉44294.805.305。826.55709T.012{TM二(T。+T，)(1+16.5%)5.13573631{6·。27。778。39丁。3匀04334，了75205.8094生T二1。减0.973.784。204.625.045.628。15T。二T:xlZ(K:)5x54535045.566.046.74978T.0，12TM二(T。+T一)(1+16，5%)5416。016.617.177。9911.53T‘7576.716275。945404.974.53410T二T。xo.9773告6506。085，66523482;.3o139了T。二TI又1.2(K:)6笼68807.807.296796275785。23沪·76T.012一.‘.‘一一一_T。二(To+T.)(1+16.5%)10399.228.6380574心687 Dz/T0101.5一94续表9工件材料(碳素钢〕长度15253040505156070时间T,8.357.427.006.586.105.705.30T.二T.x0.978.097.196.796.385.915.525.14T.=T,x1.2(K,)lox89.708.628.147.657.096.626.16T,0.12T。二(To+T,)(1+16.5%)11.4410.189.029.058.397.857.31T.11.3310.309.208.207.707.20T,二T.x0.9710.999.998.927.957.466.98T.=T,x1.2(K.)16x1013.1811.9810.709.548.968.38T,0.12TM二T.+T,(1+16.5%)15.4914.0912.6011.2510.579.90T.15.1013.3011.4010.109.008.50T,=T.x0.9714.6412.9011.059.798.738.24Tb二T,x1.2(K二)20x1217.5715.4813.2611.7510.479.89T,0.12TM=T..Ts(1+16.5%){’”‘6“18.1715.5。一，3.8212.3311.60 lz/T0101.5一945.6板材锉四角R时间(见表10)。表10工件材料(碳TA锅》圆角2345厚度I3561246234623l‘4时l间T}46.409.6014.404.406.4011.40167.208.801219.807.20r王。·J‘21.209.60T.二T,x0.973.886.209.3113.964.266.2011.05巧.526.988.5311.6419.206.989.3113.1920.56To=T.x1.2(K.)4.657.4411.1716.755.117.4413.2618.628.3710.2313.9623.048.3711.1715.6#24.28.T,0.12T.=(To十To)5.558.8013.1519.536.098.8015.5821.839.8912.0516.4026.989.8913.1518.5729.00(1.16.S0/u)注:①锉铝合金板。层压板表中时间乘系数。.“。②锉铜板表中时间乘系数0.756砂轮切创时间定顿6.1砂轮切割圆钢时间(见表11)。表11工件材料(碳素钢)直径345678101214161825303540时间T,0.050.060.080.100.120.150.180.200.240.280.300.350.400.450.50T.二Tcx9.970.050.060.080.100.120.140.170.190.230.270.290.340.380.440.48To=T,-1.4(K,)0.070.080.110.140.160.190.230.260.320.370.400.470.520.610.67.⋯Tn0.12TM=Ta+T.(1+16.5%)0.220.230.260.300.320.360.40。.‘;{0.510.570.600.680.740.850.92注①高碳钢、合金钢、铜表中时间乘系数1.3。②不锈钢表中时间乘系教2,③铝合金表中时间乘系数0.7.④非金属表中时间乘系数。.5。 Dz/T0101.5一9a多.z，砂轮切割等边角钢时间(见表12)。表12工件材料(碳素钢)厚度等边尺寸3152025303540504202530354050520253035405062025303540时间T,0.350.480.600.720.840.肠1.161.351.61T.二T,x0.970.330.460.580.690.810.931.121.301.56T,二T,X1.4(K.)0.460.640.810.961.131.301561.822.18To0.12Tr=(T,+To)(1+16.5Y.)0.670.肠1.081.251.451.651.952.262.676.3砂轮切创扁钢时间(见表13)。表13工件材料(破素钢)厚度宽度4to121418202530354050厂下61012141820..253035405081012141820253035405010101214l8225354050时间L1Tc0.140.150.170.180.190.200.240.250.270.290.320.350。洲0.400.44T,二T)1.021一一{一1.852.09P1.0211.261.491.611.791.931.071.281.461.51同2.20娜纹直径345螺纹长度25{81012155国152025305i015同2530时间丁‘0.670.810.98飞.091.451.821.051.181.37.1.781.951.091.431.652.142.34T,=T.x0.970.640.760.95f.051.411.761.021.141.331，721.891.051.382.082.261.601T。二T.x1.2K,0.760.941.151.271.692.111.221.371.602.071.661.922.492.722-8!:.27T,0.12T“二(To+T,)(I+16.5%)1.021.231.471.612.092.591.561.7312.001阎2.771-I.6‘i12.072.6713.043.30工件材料(碳素钢)姗纹直径66101015203010152025to152025303540川纹长度.25万L11-3-0时间T,1.531.852.142.342.531.621.922.212.602.951.7毛21二2.522.893.253.443.64T,=T,x0.971.471.802.082.262.451."1.862.142.522.361.682.052.442.813.153.3411353T.二T,x1.2K,1.762.162.492.722.951.892.253.432.022.462.933.373.784.604.232.57"13.02......一一二「.T,.0.12Tr=(T.IT.)(I+16.5%)1.692.653.0峨3.303.57厂-2.342.733.133.654.132.493.003.554.064.544.795，肠1口 D2/T0101.5一94续表22工件材料(碳素钢)螺纹直径12A620母纹长度1O匡巨巨巴区40‘。一“巨区巨曰国20!25巨压巨‘5}、。时}司T.{1.01t{2.}L-。{”’‘，{J·“。卜·“!i}，{2.8:，13。(〕一){4.3)I魂·’‘、{5‘“。{3.08几，824.32114.83I月。1.5.566.20T,=兀‘G97{11·.，95一:.232.8213.013.371.翻，。”.之.76。一3.‘43气「”气1{t-3.984.174.755.332.98产，。4.194.484.765.39{‘.。‘}:.，。}‘.:‘}’6.0615.67}6.267一1e.阅，5.56i6.:57.148.099.02.403-40,3.91634,且达，。{5.97d.a8"一往:①坟不锈钢表中时间乘系数2,⑧佼润材表中刘间乘系教O.B.③绞铝合金表中时问乘系教0.?.④坟非全属表中时间乘系致0.5。⑤M12K,为1.3.M16,M20K:为1.5.1-i校直时间定级坦..1..M4}}M时间(见]c23)。表23}形Lt公7r:一-于.写共一一S:Y干一一一一一——}直线度<0.3—一——}{—一一一一了一一一f一"Ytii"}一干下井5共一6-..一T斗-一丰20_三竺一二叫竺一一土兰巴上翌巴竺宜1上卫竺全}20012501300}‘。。}131!:。。}250}3601300!‘。。_时i5."石0.。8:5J1;1..。6。011，1..8，8}12..。5。0i;、.:厂石而T.二T_x0.570.33.6311.8212.43}1.2111.481.76!，02/2.3Ol:55A."101.2011.30‘一州1.20!1.3州1.5q1.6201卜3011.4011.5011.6011.70T。二T,xx,0.9111.9612.3613.4011.:311.712.212,8313.414.0912.1312..5}p..1}3.86!4.5915.3F.21T,T.=赢(T=+T,)Q+1.5.5%6)01.106.102.142002.814804.106I01.1650102.12902.1840130.16504.128004.925002.6142.03.16130.8188i04.6208I105.2525i06.2444170.2467注①调质钢表中时间乘系数1.3.i,初校直设备为自制、二滚轮手工校直机{伽工后校直采用二顶针校直1j Dz/T0101.5-94们.2圆钢粗磨校直时间(见表24)。表24工件材料工步形位公差碳素钢无芯磨床粗磨校直直线度<0.1r工件直径2~50-1012-20工件长度5010015020010020030r,绪00100200300400时间T,0.850.931071.130.891.001.111.370.78{。一1.131.33T}=T}X0.970.830.901.04!11.09)0.R70.971.081.330.750.851.091.29K,1.10‘.20T11.3-01.切1.301.40}l.lo1.Z01.30’1.40户10I11.20T,二7,}K}0.911.081.361.530.951.161.401.870.83l.021.421.81T.!6.切0.120.110.16心.100.12「0.1了0.160.140.16o.loI，aleT。二(T.+T.)(1+15.5%)1.16一‘.381.731.951.211.471.772.341.071.311.802.27几三圆钢精磨校直时间(见表25)。表25l。工件材料工步形位公差碳素钢无芯磨末精磨校直a线度<0.05{一—工件直径2~56.1012-20工件长度50100150200300一。。100300200i一100!200一。时I可T}0.700.760.850.920.850.941.171.011.19.0.720.66.10.75兀二T.x0.盯0.680.740.830.890.830921.130.640.760.981.16iJ0.70K,1.101.201.301.401.101.201.30而1.30’1.401.101。1一]T。二T,xK,r1-1.071.240.770.991.19;.5、一10.70!.2了1.620.740.92Ts0.100.120.160.100.120.140.160.10I1-0.120.140.160.14T.二(To+TO(1+I5.$?%)0.971.161.281.532.000.921.201.622.05111,2g1-F111.0020 t>z/T0101.5一9411.4圆钢梢车校直时间(见表26)。表2:婀愉车校直直线度吸。t!工件直径2~5s~!e12-201.0020050m0"T15012002503001001502002501300}。5T014-00150,时间rc0.78卜一万1.82}:，，;{1.约157257t532.582.833.0913.3，}{1.33匹2.271.9“一[2.26了=T,x几970751.82{1,75“·，“{卜.?7{、”1.5211.94{，·，。2491,58工.902192.4叫，-741卜·。。32斗X,1.101.3".1几of卜12寸)1.3司1.601.201.30旅蔺1.70.1.201.4011.43{1.101}11.4。一叮.501r。=r,xx,e.831卜.9512.2932611.2，卜351一飞·，，声3.31}991同2282.85一。·;‘rI4-.12I11.8.35.597.0.100.120.141。!81;,,i0一o.12城ilal1一。·，。0.180.20J.140.160.180.20i0.2^0.24哥0.I612.39尹T.=Co-了，》(l;，;·淌叮1.071王，，22.4:!3.3114.034.03一r,I,_F-叫一3‘，4.23S0王5.百卜竺2.*M3.93}1#0111.5无缝钢管校直时犷谁(见表27)。刃.1.2不.662.52{2.7气3?2{{;·。。一5.721’-6.228.26}if)?6一{，2.:,8115.x3T,=T,}0.97一,16i!1.6"2.4刃2.613.123.895.546.038.0116.419951..59，一{1卜31吕{T,=T,KK1.74】2.433.6682}8.31}10.86114.41117.91122.G6!29.53了.0.1210.14}0.1630.911s!,4a,.199t0.2O0.22!0.24i0.26{0.28}0.3010.32T.二(T,+Ta)(1+15.510)2.1412.964.414.725.63!6.97...目..门...热...，，①一__9.87位司16.9620.0326,54际②铜管表中时间乘系数0.妞，③铝管表中时间筱系数0了。枯车校直、直线对Ga).2表中时间乘系傲0.7,21 DZ/TQ101.5一gJ12傲打标记时间定额(见表28)表28灯记数字选”阵几_二上3{万{5一6、丁上引州时间.一一一尸一一，一T一Tc{。·‘’”0乏7。.2。门一‘，5介.33。，。}。7吕{0，.吕‘.一}}了七二T。xo、J了0070.16G.3卫10.It{0.670.，苏{。一l0·51{0，只9l0·51{0，只9.一“‘5j}一。.，。!T。二T，xl、ZK:}。.:4.1叹冲0400.50l}}。·50一1}0·61}0·了1。名‘111‘02一。里二‘。。·了’l一{川一—门{一一we{:一r，二T。(1+1弓.苏%)一{。，，)一}。.23。.::!几;:公.38}1).82tOS{1.，。一L__」L一_。·、8}1一。·‘7，一}I止坏记数产数一{，2一;!一‘.-一时间t，23’.一T、「飞一1丁!一一“一‘“1。313g乍8。57!工6674—}T:T。试0.9，0·931101}，，。，119厂万.2734二3一{,一l斗州兰7。二Tzl.ZK:}，:，、.2，}，.:11431·52一6172!}一}划竺_仁兰]})::.，:!::。}:.，;了.二T。(1，伟.巴乳，).1·，。1·42}:1.7了1一‘·53下，断l一-!附加说明:本标准由中华人民共和国地质矿产部提出.本标准由上海地质仪器厂负资起草。本标准主要起草人沈宗楹。22 DZJT0101.5一94附录A索引(参考件)表I布休时间··”··”“········卜·”“····。“·······““·····“·”···，’·····”·····‘···，”··，”··‘一1表2准备与终结时间··········”····..........................，一’二‘·‘二‘·’·····。妇，.一””·’⋯2表3工步辅助时间··”·“·············，···········”···“········”·”···························，.··。··⋯⋯3表4侧量与辅助时间·····*.···，·”······“·········”··，·········，·，.，····‘·，···”·····，·⋯⋯‘3表5修正分孔时间·······“······““·“·”·”····················”········”·······，.·······“·····⋯⋯4表6修凿蜗杆旋入旋出口毛边时间······“·”·················，’··。··一‘·‘·⋯““”.”‘””’‘·’“4表7锉圆柱齿轮毛刺时间········什·····，···4··1····一‘，··⋯’”‘·1··⋯‘“”:‘·’，·’·5表81X450^-3X45。倒角时间············“·······································，.二’··⋯“·，·⋯⋯.6表9锉配二圆头键时间·”·····················“······”，·······，·······*.⋯⋯’·’补”。”二’·，:7表10板材锉四角R时间···，····”·”············“·“·····“··1·⋯‘二’···，·····⋯⋯’二’二“9表11砂轮切割圆钢时间·”·····“。··“···，······。·········。。·······“···”·⋯‘二’二’”‘二’二”·’··⋯‘二9表12砂轮切割等边角钢时间”·，.··“··············”·..............................‘⋯’·””’·‘”‘10表13砂轮切割扁钢时间····································“················”·，.·⋯⋯’·’···.··“··⋯10表14砂轮切割六角钢时间·······”········”·················，’”·······“·········⋯⋯‘·‘··⋯⋯II表15砂轮切割无缝钢管时间···‘··，·····，·············，·，······”·····，····”···”，···“·⋯11表16砂轮切割方钢时间···”················。。。。······“·······，.···········”·····”·”·”·······“·····一12表17样板划曲线时间·，.··，····，’····“···”····.....................................”············一12表18高度尺划线定孔位时间··························”··········。·····”············⋯⋯.13表19手攻螺纹时间···············”·······“······························”·”······················⋯⋯13表20手绞圆柱孔时间···‘⋯，.~··········“·······”······”t，，”·，··”··”·，·····1，，15表21手纹锥孔时间“·“········“··········。。········⋯...............................................16表22手纹螺纹时间定额.............................····..........................................................18表23圆钢校直时间，··⋯，·”.·····，.······，.··“一￡······”·········“···，··”··⋯”表24圆钢粗磨校直时间·”·····，.·”·”···“··········。··”··“··。·。········，························⋯⋯20表25圆钢精磨校直时间“·······”·”·····“，’····，··，’··t·····，”··········“·····，.············”··⋯20表26阅钢精车校直时间·.........................................········“。······”·，········“·····一21表27无缝钢管校直时间········“··········。··。·················“·······························，.··⋯⋯21表28敲打标记时间定额·········”，··············，.·“·，.·，.·······”···”·····⋯⋯22附加说明:本标准由中华人民共和国地质矿产部提出。本标准由上海地质仪器厂负责起草。本标准主要起草人沈宗楹.'