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DZT0101.12-1994地质仪器仪表制造时间定额印制板.pdf

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'uz中华人民共和国地质矿产行业标准Dz/T0101.12一94地质仪器仪表制造时间定额印制板1994一01一27发布1994一12一01实施中华人民共和国地质矿产部发布 目次1主题内容与适用范围···············”··,··”·‘··············。“·”··”·········“····““·····”············一(1)2时间定额的构成与计算···”···”··”··”··········”······”·“·····,”·”···“”·“···········“”⋯(1)3绘、贴原图时间定额...........................................................................................·一(2)4照相翻版时间定额“·····,··,.··········”······”··‘·············”·······“···”······“···”····”··⋯(6)5搜铜箔板剪切下料时间定额·······“··”·····”·······””······”·”·······”·“··············“一(9)6钻孔时间定饭..................................................................................................,一(11)7去毛刺时间定额“·”·“······”········,·······“。·。·······,····”··””·”···“·”·“..·····..·.⋯⋯(3。)8照相感光法制造线路图形时间定额”··,·····,.·.·⋯⋯“····.·⋯⋯”.一”“⋯,’·.·.-·.,⋯(33)9绷网时间定额······”·‘,···“·‘,,···,·,··,·,”·····”··,··,·······,,································。··⋯(36)10网膜版制造时间定额····。··”·“·····”·”···”··········“······“·⋯”。:”·”·“·.·.·······.一(37)11丝网漏印时间定额...............................................................................................(41)12修版时间定额.................................................................................................一(45)13腐蚀时间定额·············,”·”·”·,.···················”···‘··‘·······”,·”··········“·····‘⋯(50)14高温沉钢单件时间定额···································,········,················,·······,,····,····⋯⋯(54)15镀铜(包括沉铜)时间定额·······“··········⋯⋯“··⋯.”·⋯“·⋯.⋯”:.”·”二“:.”⋯⋯”:.(56)16图形电镀铜、镀铅锡时间定额................................................................·一。·一,.·⋯(61)17插头镀金时间定领................................................................................................(“)18滚锡工序单件时间定额·””·”···“·“·······”··””·“·············⋯.⋯“⋯“·”·“·.⋯”·(70)19表面处理时间定额··········。········,·············‘·。······,,·········,,·······,····,····,······‘·‘·········一(73)2。冲孔、冲裁时间定额“····”·“·“··,·”,·”·””····””·,··“······,··”··””···············⋯⋯”⋯⋯(76)21刻工艺导线、铆铆钉、铆簧片、倒角时间定额··”·······”。······,”·”·“···”。”·····,.。···.,.。”,(78)附录A沉铜槽装载量的计算(参考件)·····················,····,二,·,·····,·。····,························⋯⋯(80)附录B镀槽可装溶液计算(参考件)··”·”···”········“⋯⋯”⋯,.·”····.·.···⋯⋯”⋯⋯,.·”·(81)附录c索引(参考件)................................................................................................(92) 中华人民共和国地质矿产行业标准地质仪器仪表制造时间定颇DZ,"T0101.12一94印制板1主.内容与适用范围本标准规定了竺面、双面印制板绘、贴原图、照相、钻孔、腐蚀、丝印、表面处理等l:序的时间定额和制定方法。本标准适用于地质仪器仪表制造行业生产的各类产品。试制时参照本标准有关规定,适当加修正系数。本标准时间单位为min,而f"!FYI‘:;11cmz.2时间定翻的构成与计算2.1标准中使用的代号及含义(见表1)表1一代号含义一!re号含义TI单件,寸11定、{月孑L敬、串数、块数、摘数ToI.步的时间组合(总1:作时间)p不同孔数《轴数)修正系效Tj1041Ohl}白布、休时Ik小4制度作业时ril的P!分LTO;本。:业。寸。。一f1二(1+K)系数兀布置「作地和休息Ii生理时间I1:件n于业的表面积TB。助。:业,寸。、{?.2I"llil」定额的组成本标准时间定额山作业时间《包括辅助作IW.时Iilj),布置「作场地时Ii4,休息’j生理需要时14和准爷I1}i束时间P9部分构成。愁部分时fil定额按独QCl!I:步分别制定。2.3时!i4定额的计算时间定额可按单}:步单件定额,若卜个!:步(或I:17)单件定额,榷套1二艺单件定额分几步计算。2.3.11:步164i,定渐的it.该。T,二T,·(1+K)...·..·..··“·”·”·⋯⋯(1)丁。二TM班1气4t二4_T8,0(件)(2)中华人民共和国地质矿产部19940127批准1994-12-01实施 Dz/T0101.12一叫.2.3.2若干个工步(或工序)单件定额的计算。T=(合计)=TM,+TM=+TM3+⋯⋯T,(若干)二T=(合计)·(1+K)=T=(合计)·了..................(3)480班产量二T,(合计)2.3.3全g11艺过程时11定额的计算:T,二(TM,+TM2+TM3......+TM,)·(1+K)(4)或T,=(TM,+TM:十TM3...⋯十TM.)·f式中:T,—某工步、工序或工件全工艺过程的单件时间定额,TM—工步的作业时间,Te-上步时间组合;K一准休时间占制度作业时间的百分比;了一系数(了二几4丽80二-万(4T8i0+T.))。3绘、贴原圈时间定倾3,1绘贴原图线条宽度修正系数(见表2)表2线条宽度0.601.202.加2.403.604.80催正系数0.880.900.951.000.900.903.2印制板线路密度复杂程度修正系数(见表3)表3印制板面积2500同块制版的焊盘数(个)10002000300013绘、贴原图时间定额计算公式 DZ/T0101。12-943x焊盘数x线条宽度修正系数“····“·,.···”···“·”⋯⋯(5)T。二卫12x60该式适用于印制板面积大于2000cmz的时101定额的计算T。二212x3x焊盘数x线条宽度修正系数x密度复杂系数·,,········一(&}+`1C,该式适用f印制板面积小于2000cm伪时间定额的计算。3.4布置工作地、生理休息时间定额及内容(见表4)表4类别序号工作内容时间1I:作台灯、〔具等准备8z贴绘C具、资料、工二作地清理103磨书.切胶带等30TAf4填写旅始记录258合计50.T休休息t生理需要30T,t+丁休803.5绘、贴原图准备、MO束时I"l]8min,316绘、贴原图时Ih]定额(见表5)枯贴原图的时。IJ消耗,按绘、hl原图时Ill4消耗的65%来确定。 nZ/"P0101.12一助表印制板600to阅}同制板}狱一200400002以I40000:11.201}绘-418.88897.041872.642956.88887.042956.803942.40887.041872.64}0.60贴272.27576.581217.221921.92576.581217.221921.922562.56576.58l一绘425.40907.201915.加3024.00907.201915.203024.004032.00邪7.201.20贴27二46589.681244.881965.60589.681244.881965.602620.80589.68绘452.20957.602021.603192.00957.604256.00957.602021.60I{3032.402.00贴293.93622.441314.042074.80622.441314.041971.062766.40622.44绘476.0011108.002128.003360.001008.002128.003192.004480.001008.002.40贴309.40655.201383.202184.00655.201383.202074.802912.00655.20绘428.40907.201915.203024.00907.201915.203024.004032.00907.203.60贴278.46589.681244.881965.60589.681244.881965.602620.80589.68绘428.40907.201915.203024.00907.201915.203024.004032.00957.604.80贴278.46589.6萨1244.881965.60599.691244.881965.602620.肋589.68注。有的单位采用绘td盘、贴线条的方法制原阁.因而这个方法制图的时间应把上表所列的几种方法的时IH1折算 DZ/T0101.12一94515002000数40080010004o60010001幼08001000200030001872一643351。044928.001872一642956。804435。207392.003351。044435。209363.20T马16弓.UU1217。222178。183203。201217.221921.922882。884904.802178。182882.886086.089609。601915。203427。205040。001915。203024。004536.007560.003427.204536.009576.0015120.00.一1244一882般7。683276。001244。881965.602948,404914。002227。682948.426224。409828。02021.603617。605320.002021。603192。00.5054.007980.0〔)3617。604788.0010109。015960.001314。042351。443458.0《11314.042074。8(13285。11)5187.002351。443112。206570.2(j10374。00{1:。。。。.。。2128.004256.0吸)560.002128.0033B0.005320.008400.003808.005040.0010640.00}1383.2()2766。4tl3640.001383。2吸卜2184.003458.0(11。。6o.。。2475.203276.006916.0010921)。0(万}1915。2()3427.2夏)504〔1.001915.203024。004536。0(17560.ot)3427.204536.009576.0015120。01244。882227683276.ot争1244。881965.602948.404914。0()2227。682948.406224。409828.00月1915.2叮13427。2心15040.001915.2《1302401)4536.007560。01)3427。204536一009576一015120。(I01244。882227。683276。0《〕1244.881965.61)2948.404914。002227。682948。406224。409828.00l)k」:均数.即:绘加贴除以2。 DZ/T0101.12一943.了绘、贴字符时间定额(见表6)写一个中文字的时间消耗定额为。.5min,写一个阿拉伯字为0.14min,写一个符号为。.2min,贴单个字和符号为0.1fimin,贴一个字组为。.32min,表6心寸类中文字阿拉伯字符号、、闻、别}*3z*.卜护白翻J取J‘于弓廿。。。个一、火飞贴写贴写命写贴写.10.500.160.140.160.200.160.200.160.3221.00心.320.280.320.切0.320.400.320.643L。50Q.4已0.420.480.600拐0.600.460.96l42.000.640.560.640.600.640.800.641.2852.500,合00.70O助1.000.801.000.801.6063.000.960.840.961.200.躺1.200.961.9273.501.120.9吕1.121.401.121.401.122.2484.001.281.121.281.601。2日1.601.28256、94.501.441.261.491.801.441.801.442.8吕I05‘001.601.401叨2.00{1.602*0习1.603.20!2010.003.202.803.204.0。一4.003.206.40}3015.004.804.204.806.004.806.004.809.604020.006.405.60石.40吕.006.408.006.40!2。即5025,心0且.007.008.0010.00{:·。。互0.008.00I6.00{6030.009.606.409.6012.009.6Q12.009.6019.207035.0011.209.601.2014.0011.2014.0011.2022.408040.0012.8011.2012.6016.0012.8016.0012.8025.6018.0014.4023吕09045.0014.4012.6014.4018.0014.4020.0016.0032.0010050.0016.0014.0016.0020.0016.004照相翻版时间定翻4.1F版照相时间定额8 Dz/T0101.12一94"准备结束时间根据实际情况,包括在作业时间或布置工作地时间内。;一{一;布休时间定额(见表7)表7分类序号工作内容时间1‘电器设备检查(电源、开关、光源)52暗室布置33设备检查、遮布、揭布、上镜头或取镜头罩54工具准备3T布5溶液(显影、定影)准备146活动部件保持清洁、并加油保持设备良好57清理工作(收截器件、溶液存放、场地打扫等)5小计40T休休息与生理休息时间20T4;+TpK60T,占作业时间‘二48060x石6丁0x100%二14.34.1.3作业时间定额P.O.相各工序单件时间定额(见表8)二}几版曝光(包括底片准备、对光)_1.序单件定额按下式计算:T。二几(1+K)(7)式中T,-i:序上时消耗.TH-上序作业时间。K-工序T布与作业时间的百分比。‘.卜版照相显影工序时间定额为3一6min,一般为6min,c.卜版照相修版工序时间定额按下式计算:T,二TH(1十K)···········一(8)K二14.3 Dz/T0101.12一94"a.翻版工序时间定额是照相修版时间的14%a4.2_湿版照相时间定额4.2.1湿版照相时间定额(见表8)表8印制板面积6$101火130250370500660.8001200,。。。1一,80025加F片21.0022.7026.0028.2031.0033.7042.0049.8053.6066.料呢光温片25.2027.2431.2033.8437.2040.4450.4059.7664.3280.28于片3~67.508.50显影温片6.607.809.00}:片3.005.506.50定影im片14.00}}10.00!屯片-24.9026.5028.2030.4032.6034.8041.0046.5049.8059.70修版im片29.8831.80,33.8436.4839.1241.7649.2055.8059.7671.64⋯翻版3.004.005.00翻版修版3.503.704.004.304.604.905.706.507.008.40{I片54.9058.2063.2067.60了1.动81.5096.30109.30118.40141.60照相h计7v片69.6879.6484.9294.12100.00117.40133.36147.08174.9273.64翻版11.0011.2011.5011.8014.6014.9015.7016.5020.0021.404.2.2湿版照相‘jI:版照相时间定额修正系数(见表s>表9I.序曝光显形定影修版}:版照相1.00lo1.001.00Yk版修正系数1.201.204.001.20 nz/T0101,12一944.3{、版冲、钻定位孔时间定额(见表10)冲.个定位孔为1.21min,‘钻即一个孔的时(A]为4min,表10于片定位孔数tA"V"A01(ITt):2345678gto1112冲孔2.423朋4.846.057.26右479.68!0.8912.1013.3114.52钻孔台1216加242832翁40材49扭钥箔板剪切下料时间定翻的切下料准备时间定额(见表11)表11序号}-_.;,arrw}中、小型大型1接受任务、借还〔艺圈纸552领取原材料573调筷尺寸、定位、试剪主0104首件检验355坡1,原始记录226送检(或待K)58合计30肠注:剪切刀口的刃磨和装卸时间临时附加.5.2橙铜m板剪床下料时间定额5.2.1布、休时间定额(见表12) DZ/T0101.12一94’类别序号工作内容时Iw1机床润滑试车32工作斑中清理工作地53工作班中检查和调整设备10T454下斑前擦润设备65清理r作地to6城原始记录3小计3?T休休息与生理需要时间23Tl;十T,研Ts占作业时间‘编摆丽·100%沉3%5.2.L覆铜箔板剪切下料r序时间定额(见表13)5.3手板剪切时间定额5.3.1布、休时间定额(见表14)5.3.2手板剪切下料时间定额(见表15)表13每块板面积U1801-02-0020130-030150-050180-08010-001001210-01201150-01501180-024000200214-00时间毅0.1330.300.601.08:{,231.321.431.551.6317日l0.780。殷0.8920.070.150.300.540.620.660.720.520.550.6030.050.1002t}0.360.410.440.480.03。。叨0.150.270.310.330.360.390.410.4540.310.330.3650.030.060.120.220.250.260.290.260.270.3060皿。050.100.180210220.240.2670。此0.040.090.1601吕0.190.21口.220.230.190.200.22吕0.040.080.140.土50.170.180.160.160.18100.060.110.120.130.14!i150.070.080.090.二00.100.110.120.080.060.09200.060.070.070.060.060.070.07250.050.{160.怜300.050.050.040.040054O0.030.04500.0360一}}I注:1)每块面积是指下料上序下·块料的面积大小。2)每块料板包括的制板数,是指所下的一块料,包括印制板成品件数。10 Dz/T0141-12一94表14类别工作内客时间取川工里Li2备检八熟悉图形尺.1保养设备铭理工作场地T,,收恰工生I.等城写I寸IIJ记录长小i1休e与生PI!;I.要时)iliT,r+T,;7"s占}乍业IWIh一811、川}I二卜1.3了t川卜fill农序号11积时间而积}序、;时}1iI川111,35}121川].川13>uo,ill{11川1.〕ia.M川I),;ill!}当川日I.SU1$1川I!,川1!}汁:准终时问25min。6钻孔时间定额6.1手工钻孔时间定额6.1.1i11‘终1611{1和布休11,1111定额(见表16,表17) Dz1T0101.12一94表16序号1:作内齐时间I按受住务熟悉图纸和「艺义件52交领图纸和「艺日ia37JjfKiyi头16a调俄扫L床2O首件检验36交验4i写16;始记录J合计35表17类别序号I作内客1寸6d1I:HF取常川I:1!和辅助材料U2检6没务《包括加油试4:)93I:作过程,},石图2了’。lI:(1_IIIit"l4设务3)更换!模、火土红n6卜班前收拾曰I.图纸、1艺义件27保养1让务、枯理{作场地月小计3日T体休1l"i"I.Pl"1d要时Ud:tu7’。了’休607’万i"iM.4kl"IhIK=ax恶而·Io0、LJ.3^6.1.2}h-dlir111l,9板手1".钻孔Irfl,111定额(见}&"18)6:1.3Ulki印制板(图形电镀法)手I一钻孔I1,tl司定"NfI(见表19一1)6.1.4(}[hi印制板(刻]:艺针线法)手I".钻孔IkIlid定额(见表19一2) .口.砚................................口NTO一0-,目2|94 自办六八嘟2卜0.二.028000I耳加钾画卫侣后{t舆羚000000000000,3.3.5.7.八。4。6.8.5.6.7.8880500000358毖0022.8.。。9网0140a}oD}昌毖色0织留VUI002235222433451.闪.仍.一,时.怕.4.8。匀.沁t7。8.708333000055850冲145.70445867?尸。82。.。..。.。.855025696切557500000050NOp77?曰5678一2?1冲4目....。.目7258855935.88.3.6。30000008838W9?1尸尸98Q同0~6娜2曰4182卜,28.8。3。8......,‘53805358C二88800000808C二网尸.6目2.一5.24。1尸1曰1320目5脚82327切目5.7。7.6.3.7.2.2。6CJ1。0D3000005553仁二,一一一一扛一切一7十2曰3网一2时223.?4649283..5.。。。...O、一尔5网571025树︵︶00003050吕一、-一匕瞬兰一~2322?3845公︸.一·8.?护3.切...臼..0翻6。曰0曰26600O。00003300‘二.08322佑拓2N243237475613508237网0.7.5.7.8.6。七,7.5.1.0︸6.80050580口003038233622353沈445768一80408公302-.‘.‘....8.8.5.网0787638奋230585300008003加八7333545567?娜363目尸3?8274.切.一.6.0.公‘70.7.3.3.230003300000885国34史8334656769网8一︶.回684.卜2.0,.曰.6口。!。-.望630引303567C0000380必N0808︵︶0︶姗闷岔~0认4594奋5758680318毖一的6口一网30576醉‘...。.‘。。...0000望63728叔9回36881一︸38500Q030叫1.目尸︼冲24560朴458679同怕0姆|823怕586越5切64....。...5..3.7.600史303目84回18083忿0003853一11切5伪尸556978022钟7?203目312662...,.。.。,.。022一5438目785205切3000005805~1冲切672556978~32闪回30476?78454。。.。。。.。。,。0028目2236一8110058300003833曰洲目州6672切67089242冲仍公?8曰1735356,.。3。...3。...6005︵︶6585州800038︵)0003803曰目冲目脚坎乏83667一80362切58266492曰08.︶,.,‘。。7.-...00沈7338291878父切加800003858乏7公一6N8卜29~0~叔州63︸翔︵︸77~一2幼97600.。.,.兰。8。5。。,8。0一树73套口网5一3劣切8口︶03083~~一~~一7加姆577830~4?7632一︵︶66一扔70了6.0.m.一)‘钟.望.翻.丝.三。1一.公3503一︶加︸︵︶︶︶03880一一一一一15一87关公尔77幼3023常耘冈5切尸冈773874。。‘.,.。。。...。7父冈7沈乏2925钾。︵︶切加切切口︶口0503︵︶一一一目一316一98加07789拓133七7臼公47530676,.。.。。。。3。。.6。000沪8加86场5070~020013目3308子一曰冲目目1︸7一~钾83倪380S卜3网720.0...8.2.N中6切73803︵︶=一329势3.7。0.8,.切0︶00081300099目1冲g8一︸1︼目2188N892062‘8脚。..。。.7回43374088功望一一9.3。.8.。。00︶3000卜08506一0339一0目2~99州冲1目闪523?2961624目924.7..。.2-67.?同62563曰8仪。口一︸。977。3。0︶︵)0。0558卜30洲0一0冲2N~一~同目207公~0的动0卜73切三23.切..,.一,7.5。677440887切︼3切8明3。7.2.0.60000Q切5030﹄一12网0切︸N铆~0~012~8~4一22。,5.906232640?48406切。2。8.3.。.。。60030切0。7000882800580102一1111?二!公220切网294网62网25。.0808?88485了J"N2.8。.。。。00x;,.3lG0075一000778750005850闷1卜2网目目奋2沁公0网目3卜目~72帕。2.86沪5297们4付685三0.沉.7.。。。7.6.,0︶08饥网000由0866800003380 :一:一、}、{:n7{、}ONiaW:}C}WNOoC}00}Q:};一wV一兰}墓一:}OCD万万万x00一刁引司州习刁习vi..,.甲.叫..山rJN.万万万万:乃日.习司习习习习,.叫.月户目.白.目.目卜...甲叫..Was口irJi山C六订1口)...万万万OC劫1V口(二N一N"QL]万(了1万川..,.心卜...,.口目.目白..,月,.,.叫,..之‘UtjO,U}Ca卜..;DUW户J“OlQ:."rJ.171...口.万万万万-万万、J0口Q:;JNO1‘远C二C二引川问,.叫卜口.户.白亩口卜网.y,.叫..,..,....,.月,..‘0}J屯心J.口匀奋口【右口)嗯二一.万万万-.-0a吧二万万百口C万U1引引1O1法~N、‘..‘‘目‘..~...,...娜.叫.12翻W‘,、|O二W、刁吐VC:亩万...万O1刁仓口二下寸万C二‘目肠.9:二rJ公兀C:,向口4..,.,叫甲.白口.目.白目.月.,....甲户‘.咭.目卜..口J..口.,..户.口1占J如O:峨V〕母JVl宜V之OCN刀N.一一..合于.〕誉C,乙aO1‘洛0石于rJ“泌洲州.叭C(、.‘甲.卜..,...,卜-.目.目肠.自.-.,.口.门..目...曰.目..,门口.卜-.C+L、JOrV}争〕;勺O1母-二‘‘A‘令.1.忆〕忆丁)乙心、J口二一一口〕口7仪...,加,‘~.卜,Cpil.,山.~,...~..月卜..卜.‘..目..,.白.山..卜I1,""IIJ二浴目曰‘‘山OO:L于}}I一Q:忆C于口li-C}于}---:W}-引..,‘玉口心A.G.J一C~-一,叫..目一.,.曰,令}:JC1VW".OJ7令一怡欲~一一.-.~曰~N卜..心1吃‘(:N:.口.子口节..NVCJ1ON吐V;心‘诵O1:}}d.-}尽.}万刃}}I..口曰...目州曰....口厂刃一万门下刃口J〕引I:.v习引VJO1O‘、JWV....O7OO七二口)三C二C忿C〕C二-目.月一种.,口一..户..p卜.目...~‘.口....门.口....口..口.曰..弃县粤卜.睡户,、产宁卜粤产,引以,引、‘户.,..r亡口心习COi卜D.+‘Or吸V.}...C,~JO1王VCC二C,月:.侧如.叫,.一,..........‘目..,卜.早导粤县早粤粤粤粤卜..cJ屯J二、口,,叨r、,‘口二匕aVVCa《,O飞冈O勺........W吧口W、J龙曰OOOO口,〔:C二口7口7卜JC匀C二C;叫..,甲..叫.户卜..目加目.,.月.目.,.叫.种..目.目.口目..,.,....一一一.目.曰1..口..月.,‘.电,.目.户.叫.口目‘.口.卜目卜一.白.七自目.口.卜..主.享三卜‘山卜目卜曰C了)、JOOW口,Q1、习1一C匀GJU1VJC7:卜一C乃〔乙二W、】、JOiY4J、二O,...‘.,.....O.CaO,、J口1‘卜-口1V卜JVrV口一W口iC)C二心二二C〕‘二口)(幻口)占.C)C)心二.叫如.月.叫,.叫.月.目白户.巨.口.白口.巨.~...月.,.,.‘...户.户.卜.门卜.户-.~.网叭.叭.曰月..目.目..口..月.门月.门..,主...口..口..目.白....目户.门.目...门.勺...一VOO1.00咬0.600.60-1.001>1.00时I司定额液I"液!飞3.001.501.500.756.681.681.253.330.830.633.761.881.890.958.332.081.584.171.050.804.522.262.101.1510.002.501.925.001.250.97一}5.282.642.701.3511.662.922.255.831.471.13一.6.003.003.091.5513.333.332.586.671.671.30l6.763.383.511.7515.003752.927.501.881.477.523.763.901.9516.684.173.258.332.081.60}}8.284.144.292.1518.334.583.589.172.301.80一l9.044.524.712.3520.005.003.9210.002.501.97l9.814.905.102.5521.684.2510.832。722.135.42.10.565.285。I927523.335.834.5811.672.922.30}11.325。665.912.9525.006.25}4.9212.503.132.4512.006.008.303.l528.336.675.2514.173.332.63 nz/T0101.12一Z表贴光教于腆双面板单面制板面积线<0.600二0-1.00>1.00<0.600.60-1.00单件10014.252.501.256.701.25l25016.663.131.598.331.5750020.003.751.蛇10.001.台870023.334.382.2511.672.2090026.665.002.5913.332.50110030.005.632.9215.002.82130033.336.253.2516.673.13150036.666.883.5918.333.45170040.007.503.9220.003.77190043.338.134.2521.674.08210046.668.754.5923.334.40.230050.009.384.9225.004.72250056.6610.005.2526.675.00 DZJT0101.12一9452丝网侣印双面板单面板板>卜0<0.600.60-1.4阳>1.00<0.600.60-1.00>I.佣时间定颇}I2.000.631.504.00卜的0.76一.0.79{:。二5.01.260.肠}{{t0.肠12.加3.008.加公.肠1.501.161.1314.003.502.707.001.761.朋!。加16.004.加3.10习。02.001.561.4616.肠4.503.50二伪2.26卜秘1.6320.05.加3.的I0.002.501.961.7922.005.504.301.002.762.161.9624加6.加4.7012.加3.加2肠2.1326.加6.505.1013.003.262562.2928.007。加5.5014.003.502.762.4630.007.505.9015.003.752.9617.加4.003.162.6334.00乐的好.30 DZ/T0101.12一9413嘴蚀时间定额13.,滚道有关技术数据的确定13.1.1滚道宽度600mm,550mm,500mm。滚道宽度平均利用率为75%,则滚道有效利用宽度。600x75%=450mm550x75%o=412.5mm500x75%二375mm13.1.2传动速度选择(由滚道长度和腐蚀速度等因素决定)。传动速度平均利用率为80%,滚道流速最大为l000mm/min=16.67mm/S而取放一块小板子只须1:一1.5s,因此取放一块板,滚道才流去20Mm左右,则滚道有效流速为:l000mm/miax80%二即0mm/min800mm/minx80%=640mm/min550mm/minx80%二440mm/min13.1.3滚道有效流量计算表(规定每分钟流进滚道的制板面积)(见表53)表535001滚道宽度6o5502滚道有效宽度U)x75%mm450412.503753滚道流速mm/min100080055010008005501000800550滚道有效流速(3)x80064Boo640440SO640440goo640440mmlmin5IIfOtAW2)x(4.、十36002且肋29日033002640I台15300024001650em0r.in13.2滚道腐蚀1.序时间定额13.2.1准终时间和布休时间定额(见表54和表55)(离心式腐蚀布休时间为表55中(2)十(3)作为配制腐蚀溶液时间定额)。表54序号工作内容时间I接受任务、熟悉图纸文件公2领取材料103一批工件完成后,清理场地3.目,‘-‘4磨修板刀口35下斑前收拾_L抖36清点数字、填写二作记录卡、交验5799{合·计30 DZ/T0101.12=94表55类别序号下作时间上作前检查设备配制腐蚀溶液开始滚道流一次时间”4工作巾调整设备5打扫上作场地及清洗设备sC7合计31休息Li生理需要时Ni40T。十T,x7171占作业时间K二-100-1.=17.4490一71汀:1)从滚道这头流到那头。13-2.2腐蚀L序时间定额(见表56)单件时间定额按公式(21)计算:滚道有效流aTt=1+(1十K)x3·························一(21)一块制板面积式中:K一一17.4%;3-一一洲是岗位定员数。13.3离l.、式腐蚀工序时间定额13.3.1准终和布休时间定额与滚道腐蚀_IJi"的准终和布休时间湘同(见表54和表55).13-3.2离心式腐蚀的时间定额(见表57)离心式腐蚀工序由2人操作,每槽15min,一槽54块计算。13-3.3每lcm?为0.0028min,双面板每lcm2为0.0056-in。表中的各档数据是按面积大小推算出来的。13.3.4手L去印料用汽油或氧化钠溶液去除,以单面板300c-z面积去除印料,每块0.13-in,goo-I每块0.20-1n,为计算依据。据板料面积由小到大,每档递增10%计算,双面板去印料的时间是单面板的130%,各档数据按此推算,去印料后的清洗时间已分摊在内。见表56(碱性)(沥清)o13.3.5检查时间以300c-s板面为例,单面板。.33min,双面板0.75-in,检查时间是单面板的225%,每档消耗时间按增加一档应增加10%c Dz/T0101.12,-94表56滚道宽IQ)手手检6005505o工工查姗去去滚道流速,,mm/min沥印残清料铜.1000800550100080055010009005500.140.110.351000.130.180.110.130.190.120.150.21双面1)0.180.110.即}}j"!fJ}单l(面IFI。一0.160.392500.240.310.440.270.330.490.290.370.53双面0.200.120.肠单面0.170.435000.490.610.890.530.670.970.590.731.07双面0.220.130.97单面0.190.477000.690.861.250.750.941.360.肚1.031.49双面0.240.151.07单面0.210.52900.0.881.101.600.961.201.741.061.321.92双面0.270.161.17单面0.230.571100.1.081.381.961.171.472.131.291.622.35双面0.290.181.29单面0.250.6313001.271.592.321.391.732.521.521.902.77双面0.320.191.42单面0.280.691500.1.471.832.671.602.002.911.762.203.20双面0.350.211.56 Dz/z0101.12一94续表56滚道宽度含,手手检9t1}Soo550500上工查刷去去滚道流速n)mm/min沥印残清料铜100080055010的80055010008o550单面0.310.761.662.璐3.041.822.273.292.002.503.63乍双面0.390.231.72单面0.340.8419001.862.323.392.022.533.672.232.804.05双面0.430.加1.89单面0.370.922100.2.062.o73.752.242.804.102.463.094.46双面0.470.282.08单面0.411.0223002.252.814.102.463.064.462.713.394.89双面0.520.312.28单面0.451.1225002.453。肠4.452.673.324.852.933.675.34双面0.570.342.50表57}-芸零a79-单面板双面板1000.加0.56250}1.40500一一一I2.80700{1.963.92加02.525.041100}6.1613003.647.2815004.208.4017004.769.52!即05.3210.6421005.8811.7623006.4412.882500}14.00②去漆、自检时间参熊滚道腐蚀时间。 DZIT0101,12一9414高沮沉铜单件时间定倾14.1化学镀铜(孔沉铜)时间定额的有关计算(见附录B1?,沉铜操作工时消耗影响因紊分析(见表5吕)表58序号操作项目时间消耗影响因素时间消耗1零件装人夹其印制线路板面积大小52组装好的零件夹具放人槽中夹具大小和移动的距离23化学粗化(粗化植)工艺规定44将零件从粗化植中取出夹具的大小和移动的距离15水洗冲洗二次46将零件放人稀盐酸或稀硫酸槽中夹具的大小和移动的距离17在上述箱中停留工艺要求2吕在上述柑中取出夹具的大小和移动的距离I9水冲洗冲洗千净210浸x馏水浸一下提出I1将零件放人活化擂中紧接浸蒸馏水I12从槽中取出夹具的大小和移动跪离I13水冲洗冲二次414将零件放入解胶槽中夹具的大小和移动的距离1目‘.叫叫目响..叭响.甲口.曰.卜叫.钾.工艺要求215解胶16从解胶槽中取出夹具的大小和移动距离I1?水冲洗冲一次218放人沉铜信巾夹具的大沙乡拌功矍序I19常温沉铜工艺要求-—-20ZtJ高温沉铜工艺要求602S从槽中取出夹具的大小和移动距离122水冲洗并取下检查冲一次、零件大小自常温右6J、召伞生1*!高温105 Dz/T0101.12一9414.2高温沉铜时间定额由于常温沉铜后,立即要予镀铜,而高温沉铜后有的单位就不再镀铜了,所以常温沉铜应当与镀铜一起制定时间定额,高温沉铜应制定单独的沉铜时间定额。14.2.1准终时间和布休时间定额(见表b$;、表60)14-2.2高温沉铜单件时间定额(见表61)表.X:序号工作内容时间1接受任务,借用技术资料32熟悉和消化工艺技术要求53领取各种辅助材料94领取半成品55交脸106填写原始记录2合计34表60类别序号工作内容时间1设备升温和检查情况102配制沉铜液(一班用最)103工作中巡视设备工作状态5T布4工作中抽检沉铜工作质最55悄理工作场地交接班106填写原始记录2合计42T你休息与生理需要时间20T,s+Ts62 DZ/T0101.12一94衣61一槽装印制板块数印制板面积一槽装载址一格兑时间单件时间(块)200320.372170.563004001630.741300.935001皿1.17.o700931.30811.40800的O72105(1+K)二105x1.67.66556.05(1+14.83%)二100065120.541.85.~一.口..‘.‘-,...目口电..口..口.曰..口.2.23120054462.621400.叫叫.叫.,...脚一.,.,..i(i0.403.013.35180036.呻甲,.,,门州....,.323.772000一目一一---,.,.,.口一294.172200..,..,.4.64250026注:①用〔艺导线法孔化应另加可剥漆、去漆时间。②一批准终时间为34miR.月‘.份祠(包括沉铜)时间定撅.曰峪暇‘甘1印制板镀铜时间定额除图形电镀法制造印制板镀铜时,由于挂镀的方式不同,需要单独制定定额外,其余常温沉铜都是根据镀层厚度,工艺规定的具体镀覆时间,按一人一槽(电镀槽)来制定时间定额。,5.1.1镀铜槽的规格 Dz/T0101.12一ail镀槽规格(见表62),典型镀槽(1100x650x700)参数计算(见表63)表6序号镶槽参考尺寸镶槽有效面积,dmZ有效面积利用系数1000x500x60033.0047.522800x600x60031100x650x700朋.00Pt41300x700x700106.7251500x700x700125.1262000x700x700171.1272500x700x700217.12镀槽有效面积和有效面积利用系数的计算(见图1)-·图l二镀槽有效面积(s)的计算:S=(L一140)(H一240)x2x0101(dm1)七.有效面积利用系数(Pk)的计算:nS霉_SvJ~‘二份二,,,,,,,.,~~-~=_(23)S"零+J1.1+J空J式中:S间一一零件之间的空隙,S空一一一不可避免的空隙,S一一铂槽有效面积。 DZ/T0101.12一94表63制板面积镀槽有效面积利用系数实际利用一槽装载且dm2Pk88.P}(块)类型fdmm$zd、170236334418小50.8070.401461271081088‘},0.8574.80666一{4大0.8044.4 Dz/T0101.12一9415-1.2镀铜工艺时间的计算:SxPx100OX60Tomi口(22)二DK丁.CnK式中:S.一一被层乎均厚度,MM;P-桐的密度,g/cms,DK一一朋极电流密度,A/dm2,C--4润的电化当最,g/A"bl,K一一折出金属的阴极电流效率(%)。15.1.3镀铜名操作时间消耗影响因素分析(见表64),交又和非交叉时间的计算(见表65).表64时间消耗序号操作项目影响因素规定交又非交叉101常温沉锅总时间同表64肠2用砂纸打磨制板表面沉铜制板表面状态1O23水冲洗表面状态234装挂具制板大小325化学浸蚀制板大小和距离216水洗制板大小117人槽制板大小lB被铜电解液性质和被层厚度按工艺要求19出梢挂共大小1110水洗111取下并检查零件大小2215.1.4镀铜时间定额15.1.4.1化学镀铜准终时间定额(见表58)。15.1.4.2化学镀铜布休时间定额(见表60)。渡洞布、休时间消耗定额在表so&5基础上,外加上班后,沉铜第一槽的总时间、即布休时间与作业时间的百分比:布休十沉铜总时间K二X100“··一,:”:“·一”⋯(24)工作日一布休一沉铜总时间 IDZ/T0101.12一9462+65x100480一62一65二36%表65被铜工艺规定时间100交叉时间非交叉时间15.1.4.3镀铜单块印制板时间定额(见表66)根据表63、表,37和K=36%,制出了镀铜单块印制板时间定额。表6普通镀铜光亮镀铜工艺时间印槽制30巴O60901201520354555装板载镀一槽时间定额面址119.68145.52186.32119.68积(块)单块印制板时间定额100701.712.082.661.71200。363.324.045.183.32300343.524.285.483.5210.356.65400186.658.08500148.5510.3913.318.55 Dz/T0101.12=94续表6普通被铜光亮键铜印1一艺时间摘制304060901201523545.55装板载键一摘时!闻定额面(N-积119.68145.52186.32119.朋(块)单块印制板时间定额600129.9712.1315.539.977001011.9714.5518.6311.9780110900814.9618.1923.2914.96万000812(川6141川619.9524.2531.1519.95161川6181川4~一,叫.~叫.叫.,-219川4甲....29.92"36.3846.5829.9222t川4.钾叫.目.目..‘口.向..23(川416圈形电镇铜、被铅锡时间定硕16.1图形电镀铜、镀铅锡时间定额图形电镀铜、镀铅锡合金的电镀制板按镀槽有效长度来挂镀零件,其他与全板电镀相同。16.2图形电镀一槽装载it(见表67) Uz/T0101.12一94表67镀槽有效长度一槽装载最印制板宽度1300x90%x2(块)1002412520150161751420012.22510250102758300hook283258350837584006425645066{5004操作时间消耗影响因素分析(见表68){:.:图形电镀铜、镀铅锡合金准终时间定额图形电镀铜、镀铅锡合金准终时间定额与化学镀铜定额相同(见表59)016.5图形电镀铜、镀铅锡合金布休时间定额图形电镀铜、镀铅锡布休时间与化学沉铜布休时间定额相同(见表60)。 DztT0101.12一9416.6图形电镀铜、镀铅锡合金单件时间定额(见表69)表68时间序号操作内容影响因素规定交叉非交叉z21将霉件上挂具制1*的大小32去油工艺规定3‘甘一!3水洗制板的重u{‘t4化学粗化T.艺规定445冲洗冲洗二次Q46化学浸蚀〔艺规定33l冲洗冲洗一次228普遍工艺规定按被层厚度规定通电镀铜s光壳工艺娜按敏址厚度规定J{峥10从镶摘中u+(出冲洗未叮板的重缝3,卞3311取下零件换挂只制板的大小127s"c人氟砌酸溶液中仁艺规定22}}13陪按谧层厚度规定一‘:4L1}L通电镀铅锡la光亮L艺规定按镀层厚度规定)315取出水洗制板大小}’飞6取出并检汽II板大小22 DZ/T0101.12一94表69普通镇铜光亮被铜镀as铅锡被光亮铅锡印镀一槽规定的「艺时间摘制装304060L120152U3545554U20板载被一摘时间定额宽ui度63.1474.6297.58132.02166.4645.9251.66阳88即3691.8474.6251.66(块)单块印制板时间定额100242.633.114.m5.506.941.912.I52.873.353.833.11215126203.163.734.886.608.322.302.5834土4.024.593.732.58工50I石3954.右66。】毛劝8.2510.402.873.234.315.健5.744,663.291751通4a15.336979.4311.吕93.283.公94.926.746.565333,69200123266。228.1311.1013.873.834.315.747。了I7.656.224.31225106.317.469.7613.21118.654.595.I了6.89几.049.187.465172502丁三3t川32587.899.3312.21116.5021.815.746.4686】111.0511.489.386463513751井川一一,叫妇,一一弃2a6111.5212.-11!6。2622.川)27了47。658.611.4813.39115.3112.44片61150一一r-‘曰..目内‘.,目.175I吕.6621.4033.1041.7211.4912.4220.0422.4018.6612.42人切.吐15了917.2211:被袖仃效长1之(1300乘以40"=)为2310mm,创 Dz/T0101.12-叫17插头艘金时间定倾插头镀金采用两种方法,一种是先镀镍,然后镀金.另一种是直接在插头上镀金。17.1印制板插头镀镍、镀金典型镀槽规格及一槽装载员(见表70、表71)如图2所示。17.2插头镀金准备结束时间(见表72)、插头镀金布休时间(见表73)。‘阳极杆阴极杆图27)::1)、2)两根同性之间wi离为:,0一60.两根异性之问m;离为25一30.表70镀挤参考尺寸楠内可装滚液宽度、方向的有效使用长度可架阴极杆数1n(根)500x400x120400一30二3704600xat)1)*120000一30二47048211x400x120400一30二3706)100x500x120500一30二47081410x50Ux120000一30二470101700x000x120000一30二47012注:选择6011x600x120为典刑摘制定时间定额。 Dz/r0101.12一94表71装载盘(块)印制板插头端边长垠阴极杆有效长度单报极杆一槽60匕32{}6!1—一〕201001612200二二三二24{2,。一洲___1l只0——一一一一一—一—1470300||t令0﹂!!|一。一J00。么66 Uz/T0101.12一11表72序号工作内容时间t接受任务32领取各种辅助材料153领取半成品a4交脸55填写原始记录267合计30表73类别序号〔作内容时间1没备计温和检在情况102配制镀液153工二作巾调核设备3T布4I:作中调稚坡液59清理仁作场地J6填写原始记录27合计40T休休息与生理需要时间20T耐T,丁。占作、,时间万二一型匕-、loo。二14.30%480一6017.3印制板插头镀金操作分析。 Dz/T0101.12一94图形电被法工艺制版插头镀金(先镀镍后镶金)操作影响时间分析(见表74)。。.印制板痛头直接被金操作影响时间分析(见表75)。17.4插头镶金时旬定额(见表76)表74序号I操作项目影响因素规定交叉非交叉插头七部贴塑料胶带勺制板的大小压竖人退机锡僧制板的大小退除铅锡合金制板的大小出槽水洗制板的大小5I打幽铜丝刷插头部分大小去污粉刷洗后水洗插头部分大小弱胶腐蚀后水洗插头部分大小人被银梢镶镍合金被层厚度按1.艺规定在摘镶15min出槽水洗插头部分大小弱血蚀后水洗艺规定役燕馏水人槽通电被金被层厚度按L艺翅定出摘fl燕馏水后水洗插头部分大小去胶带后自然I".做制板大小合if对F退铅锡后直接被金的制板注:1)平均消耗以u Dz1T0101.12一till表75时间序号摄作项目影响因索规定交叉非交叉1插头打磨一22,2冲洗II3铜丝剧刷插头插头部分大小1I4去污粉洗后水洗33、5弱酸腐蚀后水洗226人梢通电电镀镀层厚度按工艺要求7断电取出槽浸燕馏水33g水洗119去污粉刷洗水洗插头部分好3310自然1;燥It合计106表76退铅锡一镀镍一镀金退铅锡一镀金直接镀金印制一槽被金〔艺规定时间板梢插2O2530404525304O45502530404550装头载镀一槽时间定额所城在(块)59.7065.4471.1882.6688.4043.6249.3650.9466.58723235.5941.3352.8158.5569.29边l长单件时间定额2.082.76F-1-.291.651.932.0066"321.872.052.2225吕2.761.361.541.901.1113591.凡22.062.542.773.011.491.722.202.442.68日0242.492.732973.444.422.182.473.043.334.622.072.642.933.21100202.993.273564.131二781205.175.532.733.804.164.522.222.583.303.664.02一-,钾.‘,‘.州103.734.094.493.09了40 az/T0101.12一94续表76印退铅锡一镀镇一镀金退铅锡一镀金直接被金制槽镀金工艺规定时间板装插载20125130140451251304014550"125130140145150头量所镇一槽时!切定Im在块边59.70165.44171.18182.6688.40143.6249.3660.8466.58172.3235.59141.33152.81158.55169.29长单件时间定额160一I8()1214.9815.4515,9316.8917.3713.6414川5.0715.5516,0312.9713.4414.4014.8815.20绷-翔240一260-翔817.4618.1818.90110.33111.0515.4516.1717.6118.3219.0414.4515.1716.6017.3218.04劝O翔-340脚一翎一枷42035.59141.3144.20121,81124.68130.42-州2一”85132.72133.2936.1617.8020.6726一460门O.U.滚锡工序单件时间定额O.1月..U滚锡工艺时间翔 Dz/T0101.12一94包括浸盐酸—水冲洗—刷光一浸盐酸—浸甘油一酒精—混合液-一滚锡(二谊)—自检—洗洁荆刷洗—水冲洗—烘千—检查、交验等时间。滚锡工序是手工操作,原则上一项一项进行。18.2滚镶(滚道)时间定额(见表77)表77制板面积叹1002503005加滚锡单件时间0.价50.1鸽0.2万0.379计算方法:T:二〔,·+"MWUifivER~x(,·‘)·‘口,ZZ·······一(25)式中:K-19.4%02,—操作定员数.2,—工艺要求滚涂二次。滚道有效流盆225x1400mm/min二3150cma/min,滚道宽度300,则有效宽度为300)Z75%=225.流速2000mm/min,则有效流速利用2000mm/minx75%=1400mm/min.18.3浸盐酸、浸甘油、酒精液、洗涤剂刷洗时间定额(见表78).上面工序以平均每块(制板面积为100)0.05min来计算,每新加一档增加0.05min(不再给布休时向)。18.4机械刷光、烘千时间定额(见表79).18.5准终时1F7(见表80)。布休时间定额(见表81).18.6滚道滚锡印制板时间定a(见表82).表78飞}Ji51}}咬1幼250习加5璐浸盐酸0.肠0.100.150.25浸甘油、酒精液0.050.100.150.25沈洁剂刷洗、水冲洗0.100.100.150.25小计0.200.劝0.450.75表79制板面积Gi皿2503佣5的机械刷光0.100.190.200.30供千0.均0.150.160.19小计0.230.330.36,,0.49 Dz/T0101.12-94表80序号1二作内容时间1接受任务,熟悉图纸文件62领取材料103一批l:件完成,清理工作地34磨修板刀口35F班前收拾上只36清点数字及填写原始记录27交验38合计30表81类别序号上作内容时间1设备升温和设备检查102配制滚锡溶液103开始试滚二次首检8T‘4L作中设备调整乃5打扫「作场地及IF1洗设备56合计38T休休息与生理需要时间40T,l}+T休78T:占作业,“二_4石8107-8万7「8*100=19.4ya Dz/T0101.jZ一94表82滚道宽度3肠mm插头被金贴拆胶带检查滚道宽度议汽200mmZmin单面05肚040>1切双面1160。印0o80单面1。00050250双面200050100单面互。260.603田双面2。560.50120单面2。加1.加5的双面4.加0沁2,叨19表面处理时间定额19.1印制板表面处理准备结束时间定额(见表召3)19.2印制板表面处理布休时问定额(见表84)19*3授银和化学浸锡19.31准备(包括修板、去油、去氧化层)单件定额、制板面积为1加cm“时为6、,然后逐档增加15(见表85)。19.3.2打磨时IbJ消耗与制版面积大小成线性关系,不带插头的板r磨板时间,取带插头时间消耗的90%。单面板的打磨J:时按双面板时间定额的60%计算(见表85)。表831序号工作内容时间1接受任务,借用图纸文件22熟悉消化资料及工艺要求23考虑加工方法34领取化」几材料55领取半成况浙材56清点数字毛7一批工作完成清洁工作地及消洗设备38峨写时间记录卡29合计26 nz/T0101.12一94表L!类别序号工作内容时间1领取辅助材料42准备常用工具23收拾挂具2’4调节借子工作范围4T布5填写原始记录36清理清洁工作场所47设备加温58合计24T休休息与生理需要时间20T布+Ttk44T:占作业时间K=一望生一、100%二100.o48U一4419-3.3滚道打磨岗位定员为2人,仿照、滚道腐蚀来确定此项工序的时间定额〔见表85.(机械打磨)〕。滚道打磨工序定额计算:有效利用宽度二500x70%=350mm有效利用流速=1500mm/minx70=1050mm/min则有效流量=1050x350=3675cmz/min制板面积(1+K)x(26),一有效流量19-3.4烘11序时间消耗(见表85)。面积分档以8s起算,逐档增加1s,19-3.5检查工序时间消耗(见表85)。面积分档以5s起算,逐档增加1s,19.4印制板表面涂助焊剂时间定额。-19.4.1滚涂助焊剂单件时间定额(见表85),滚涂助焊剂操作员为2人,滚涂助焊剂计算公式:制板面积x(1+K)x滚道有效流量(27)式中:K-1;2—定员数。19.4.2喷涂助焊剂时间定额(见表85) Dz/T0101.12一94烘于一箱的时间为25min,喷涂助焊剂工序的单件定额。T。二25+一箱制板块数x(人数)二‘····················⋯⋯(28)19-4.3浸涂助焊剂单件定额(见表85).刷涂以6s起档、浸涂是刷涂的70,每档按面积逐档增加。19.4.4热溶工序兑时间定额热溶工序手工操作,原则上是一件一件进行,板子浸人甘油内热溶平均每块以7s起算(不再考虑综合布休)热溶后刷洗,以表中制板面积100cm,为4s(不再考虑综合布休)起算,然后逐档增加Is.根据热溶工序的单件定额(见下表86)。热溶前的准备工作与浸银的准备工序内容基本一致,其准备时间与浸银准备工序相同。表85制板面积飞}}令S}FtF1}7}9}}11?10025050070090011001300150017001900210023002500准备0.100.120.130.150.170.180.200.220.230.250.270.280.30单面0.170.370.590.791.001.211.411.611.832.032.242.442.64带插头1双面0.290.620.991.321.672.02艳.352.683.053.383.734.074.40手工打磨·单面0.150.340.530.710.901.091.271.451.651.832.027_,n2.38不带插头浸(金、锡)银双面0.260.560.891.191.501.822.122.412.753.043.363.663.96烘朴0.130.150.170.180.200.220.230.250.270.280.300.3210.33f)-2又0.250.270.280.30准备0.100_i2a-1A0.150.170.180.20几,,2机器打磨0.060.180.300.420.540.660.780.901.021.141.261.381.50检查0.080.100.120.130.150.170.180.200.220.230.250.270.28n_9II_0S1.191.331.471.611.75滚涂0.070.210.350.490.630.77喷涂0.170.510.851.191.531.872.212.552.893.235.005.005.00涂助焊剂浸涂0.070.210.350.490.630.770.911.051.191.331.471:l1.75砚涂0.100.300.500.700.901.101.301.501.701.902.102.312.50热溶0.290.320.350.390.420.450.480.510.530.570.610.630.6675 Dz/T‘0101.12一94表86制板面积1003田50070090011001300150017001900210023002500移用及银准备时间0.100.120.130.150.170.180.200.220.230.250.270.280.30热溶平均每块时间0.12.,刷洗操作时间0.070.080.100.120.130.150.1,60.170.190.200.220.230.24合计0.290.320.350.390.420.450.48一0.510.540.570.610.630.6620冲孔、冲裁时间定额20.1冲裁成型时间定额20.1.1准备、结束时间和布休时间定额的大小和机床类型、岑件复杂程度、模具大小、模具结构形式、材料品种规格等因素来确定。见表87,表88。当工艺规定多人操作时,其准终时间同时发生。同一零件、·过1_序多下步,其准终时间按下式计算:T准x〔1十(工步数一1)x300o)························⋯⋯(29)20-1.2冲孔、冲裁时间it.额(见表89)表87类别Ip号1.作内容时间1#1L器润滑、取油4_加油32调榷松紫4f杆固定螺母卸料装r,3311.产过程"I,刃磨11C1、装卸、M*k模具114is作过程,I,自我检脸岑件10Tna*E洁"I.产、!k理材料、清点岑件、擦R床106交接没备、模只情祝37填写1作记录28合计427’休休jY卜理需要时间20汽7"休·627’,,"ih;VH,tinl、二瑞粉·100.、14.83一 DZ/T01DI.12一94表8816一6.39~1625~40璐~901加一125序号一般复杂’)一般复杂一般复杂一般复杂派退~一般1}复杂l接受任务23232323232领取上模夹具3434465667百领取材料与半成品22222434354借取并熟悉图卡23233434455装模、调枯、试冲10l81627l733275O305l6首件捡验3,〕354545457拆卸归还1模夹具4545565667一8清理J:作地33333334一卜填与1:作记录12l2l22222-{合计3O45筋峨秘42S654吕46O黝注:1)复杂是指需要装弹顶器或自动定位和调俄定位。表89{}派补久1。6~6.38~1625、40一In0~125冲定位孔0。030.040*050.050.08冲角梢0似0.040.050,挑0一09酚内华铜济板冲裁成型0020.030040时0.06眺步模0.020。030040.040.06纸质铜济板仇此0.030‘030050.0777 Dz/T0101.12一94,曲.‘.刻工艺导线、铆铆钉、铆贾片、倒角时间定额n月乙.1印制板刻工艺导线、铆铆钉、铆簧片、倒角的准终时间定额。印制板刻工艺导线、铆铆钉、铆簧片、倒角的准终时间定额相同(见表9Q),21.2印制板刻工艺导线、铆铆钉、铆簧片、倒角的布休时间定额相同(见表91),21.3印制板刻工艺导线、铆铆钉、铆簧片、倒角的时间定额(见表92),表90序号工作内容时间1接受任务、熟悉图纸文件22领取材料23安装模夹具104刃磨刀具35下班前收拾工具3}6清点数字及填写时间记录卡、交验07合计25表91类别序号工作内容时间·1工作前检查设备32上作中调整设备及刃磨刀具l0T布3打扫工作地5184合计T休休息与生理需要时间30Tai十T}*48 Dz/T0101.12一Z!表9210203040501的}1刻}6上fi艺a7导线0.671.332.002.673.306.67.铆铆钉1.252.503.756.2512.505.00铆簧片2.004.006.008.0010.0020.00铆接线柱2.505.007.5010.0012.5025.00倒角2.004.006.008.0010.0020.00l Dz/T0101.12一4附录A沉铜槽装载1的计算(参考件)Al沉铜槽装载量的计算公式:,、H试Q二弓·S.。⋯(Al)叹一d以K或.0二n"$·式中:”—一槽插板层数,H-槽有效高度(槽实际高度一50);d一夹具插板间距;S--槽有效面积(实际尺寸、长、宽或高各减50的乘积);K-装载量系数(是与制板面积大小和形状有关的,一般在0.6-0.9之间)。A2计算举例例(1):平放式沉铜槽规格:600mmx450mmx200mm夹具插板间距:d二5槽有效面积,SH=(600一50)·(950一50)=2?0000mm==22dm2高度二220一50=170K二07打。。170甘二万.J.八=-二x艺乙xU./=40Z01-“口例(2)立放式沉铜槽规格:600mmx600mmx500mm夹具插板间距:d=15槽有效面积:S=(600一50)·(600一50)翩=302500mm==30dm有效高度打二0.650二550K=50.(,)二x30x0.6=660dm=一万,A8沉铜槽有效装载嫉计算综合数据见下表。一恰装插装载一槽装载4t沉铜镀槽规格有效面积一槽作业时间介人Q类别dm=’制板层数系数dmZ常温600x450x20022300.746265高温600x600x50030,36.670.6666105 Dz/T0101.12=94附录B位,可装溶液计算(参考件)B1镀摘可装溶液有效容积(Q)计算公式:Q二L·B·H·0.6x(dm3)(B1)1003式电L-槽长,B-搏宽。刀-栖高,K—有效系数(0.6一0.9).B2镀m有效溶液面积(S)计算公式,S=l.b一止z(dm2)(B2)100式电!-栖有效长度(槽实际长度一50),b—有效宽度(摘实际宽度一50),Ba常用镀摘有效容积面积数据见下表。常用孔化柳规格栖内可装液镀摘有效液面积恰温形式长x宽x高(L)dmz一{一350x250x25013.136.00常温沉铜用槽400x350x25021.0010.50常温沉铜用槽600x450x20032.4022.00常温沉铜用槽600x600x20043.2030.30常温沉铜用槽600x600x500108.0030.30高温沉铜用增 nz/T0101.12-94附录C索弓I(参考件)表1标准中使用的代号及含义···············“·“·“·“······“··“······”··”··“·“·“·”·”·”二’”’”’二1表2绘贴原图线条宽度修正系数······“·“·“···“·······“·“·“·”···.”·“·“···”······,.”一2表3印制板线路密度复杂程度修正系数.............................................“一‘·‘“’”‘·’·’”一2表4绘、贴原图布休时间定额”·“···“一;.”·”·”·”··””·····”···”·””·”·”·”··”···”··一‘·’·3表5绘、贴原图时间定领”·”·”·”·”·”·”························““·····················“·····一4表6绘、贴字符时间定额······“·”·”·”·”·”·”······””·”·”·”·”·”·”·”··””·”····”·”··“··⋯6表7照相翻版布休时间定额”·”·”·”·“·”····“···“·“····“·“··“·”·“⋯⋯’“‘··“·‘·‘·‘“‘“’二7表8照相各工序单件时间定额“·········“·“·“·“··“·········”·”·”·”···”·“·”···”·”·”一8表9湿版照相与干版照相时间定额修正系数”·”·”·”·”·”···”·”···”·”·”···”··””二’”’“‘⋯8表10干版冲、钻定位孔时间定额”·”···”·”·”·”·”·”·”·”·”··”·”·”·””·”·”····”··⋯⋯‘·⋯‘二9表n覆铜箔板剪切下料准备时间定额··”·”·”·”·”·”·”·”·”·”·”·”··””··””··””一’·’·’·’·9表12很铜箔板剪床下料布、休时间定额··“·······”······”⋯⋯、··“”·”·”···”·”····”·”·”·⋯10表13粗铜箔板剪切下料工序时间定倾········”·········”·”·······”···”·······”二’”’”10表14手板剪切布、休时间定额·””··”···”·”····”·····“··“··························“··“二‘·’“11表15手板剪切下料时间定额”·”·”···”·”·”·”·”·”··””····”·”·”·”··”····”·······”········⋯⋯11表16、表17手工钻孔准终时间和布休时间定额“·“·“·“···“·“·”·“·“·····“···“···“·“·“·“一12表18单面印制板手工钻孔时间定额”·”·”·”·”·”···········,.·············,.··········“·⋯插页表19-1双面印制板(图形电镇法)手工钻孔时间定额”·”·”·”·”·”···”·”·”·”·”·”·”·”·”·⋯插页表19-2双面印制板(刻工艺导线法)手工钻孔时间定领”·”·”·”·”·“·”·········”·”····,“二插页表20数控占床钻孔(手工编程)同一制板不同孔数的修正系数”·····”···”·····”·”·”·”·”一13表21数控占床编程布休时间定额·······················“·”·“·“·“·‘··“··“”二’“’·’”’“‘“’“’”13表22编程时间定额”·”·······”··“·······“··““·”·”·”·”·”·”·”···“·“·“·”··“”··””·”·”一14表23,表24数控钻孔准终时间定额和布休时间定额”·”·······”··········”··”················“⋯⋯16表25自动换钻头一轴钻孔时间定额······“···“·“·”·”·”·”·”·”·”·”·”·“··””·“·”·”二’”’”’”18表26自动换钻头二轴钻孔时间定额”··””·”·······“·“·“·“·“·“·“··“····“·“·“···”·“·“·“一20表27自动换钻头四轴钻孔时间定额”·”·”····”······“··““·“···“··········一,’二‘“’·’“‘·22表28手工换钻头一轴钻孔时间定额“·“·”·”·”·”·”·”·”·”·”·”·”·”·”·”·”·”二’”’·’”’一’·24表29手工换钻头二轴钻孔时间定额”·”·”·”·”·”·······“·“···“·········“·“·“·“·“·”·”一26表30手工换钻头四轴钻孔时间定额“·“·”·”·”·········”·····“·“·······⋯⋯.‘“‘“’·’·’“28表31台钻、牙钻去毛刺准终时间定额····“·”·”·”·”·”·”·”·”·”·”·”·”·”·”·”·”·”二’·’”’·’·30表32台钻、牙钻去毛刺布休时间定额···”··””········“·“·“···“·“·“·“·”·”·”··”“·”二’“’·’”31表33台钻、牙钻去毛刺时间定额”·”········“····“·‘““·······”·”·”·”·”·”·”·”·”·”.”···”一31表34用油石或细砂纸去毛刺时间定额........................................................................32表35滚道去毛刺计算参数”·”··””·”············“”·“·“·“·“···“···”···”·”·”·”··””·”··”⋯32表36滚道去毛刺时间定额·“····””·”·”·”·······“·“···“··“·““·“·“·“·“·⋯’”‘”’”’”’”’”‘”33表37、表38照相感光法制造线路图形准终时间和布休时间定额”·”··””·”·”·······”·····”··⋯⋯33表39贴膜、曝光、显影、上胶、固化时间定额”·“·“·“·“·“·“·“·····“·“·“·“·“·”·“···”····一34表40绷网布休时间定额“·“·“·”···”···”·”·”·”······“·“····“·“····““·“·“·“··“”···“···一36 Dz/T0101.12一94表41绷网时间定额“·“·”·”············”··········“·“·“·“··””··””·”······“·”·”·”..·..·.“一37表42丝印网膜版布、休时间定额”·······“·“·“·”·”·”·”··········““·“·”·”·········“·”·”·”··”一38表43感光膜法制造网膜版准备工序时间定额····”·”·······,.·,.···“·“·”·”·”········“·”一39表44修版工序时间定额的修正系数····“·”·”·”·”·”···,.···“·“···“·”·”·······“·”二‘”:40表45其他五种制网膜版时间定额”·”·······“···“·“·“·”·”········,.···”·”··⋯⋯’”’·’“40表46、表47丝网漏印准终时间和布休时间定额”················”·”·⋯、”·······“·····“·”·”⋯⋯41表48丝网漏印时间定额··“·“·“·“·”·”·”·”···“···“·”·”·“·”·”·”·······“·“···“·”·”·”⋯43表49半自动漏印机漏印图形时间定额···””·”·”·”·········“···”·”·”·”·”····“二’二‘“’“‘·’二44表50液体感光胶、贴干膜、丝网漏印制造正图形修版准备、结束时间定额”·”·”··········“·“一45表51液体感光胶或贴干膜制造正图形修版时间定额”·“·”·”·”·”·”·”···········“·“·”·”一46表52图形电镀法制造线路图形修版时间定额·“······“·”·”·”·”·”·”·····“···“·“·“··“”·”·”一48表53滚道有效流量计算表··“·”·”·”··”················“·“·“·“·”·”·”·”,”·”··⋯⋯‘“’”’“50表54、表55滚道腐蚀、离心式腐蚀准终和布休时间定额···“·“·“···”·”·”·”·”··”··············”·50,51表56腐蚀工序时间定额“·“···“·”·”···”·”·”·”·”·”·”·”·”·“·“·“·“·“·“·”·”·”········“一52表57离心式腐蚀的时间定额··············“···“·”·”·”·“·”·”·”··”············“·“·”·”·”·”·⋯’.’53表58沉铜操作工时消耗影响因素分析···“········“·”·”·”·”·”·”·······“·“二’”’”‘”’”’·54表59化学镀铜准终时间定额···”·····““···”·”·“·”·”·”·”·”·”·”·”·······““·“·“”·”···”一55表60化学镀铜布休时间定额·””·”·”····”·············“·“·“·“·“·”·”···”·”·”··”··⋯⋯‘“‘一55表61高温沉铜单件时间定额”·························“·“·”·”·”·”·”二’·’·’·’⋯‘·‘二56表62镀铜槽的规格”··”·············“·“·“·”·“·”·”·”···”·”··················“····““·“·”·”一57表63典型镀槽(1100X650X700)参数计算·“·““··“······“···“··“”·”一:’·”·”·········⋯⋯‘“58表“镀铜各操作时间消耗影响因素分析”·”·”·”·”····················“·“···“·”··”⋯’·’”’·’.’59表“交叉和非交叉时间的计算··”·”·”·”·”·”·”···············“·“·“·“·”·”·”⋯⋯‘·‘“60表66镀铜单块印制板时间定额·······“··“···“·“·”·”·“·”·”··””··”···⋯⋯‘·‘二‘“‘·’二’”’”60表67图形电镀一槽装载量..........................................................................‘二‘“‘”’·62表68操作时间消耗影响因素分析················“·“”··”···”·”·”·”·······“二‘“’“‘”’”‘”’”63表69图形电镀铜、镀铅锡合金单件时间定额··‘·····”·“·”·”·”·”·”··””·················“··一64表70、表71印制板插头镀镍、镀金典型镀槽规格及一槽装载量”·”·”···············“·“·“一65,66表72插头镀金准备结束时间定额”·”·”·”·”·”·”·························“·”二’二’”’”’⋯’⋯67表73插头镀金布休时间时间定额”·”·”··””·”···············,“·“···”·”·”·”··⋯’·’·’·’·’·’“67表74图形电镀法工艺制版插头镀金(先镀镍后镀金)操作影响时间分析“·“·”·“·”·”·”····”一68表75印制板插头直接镀金操作影响时间分析··················“·“·“·“·”·”·”·”·”·”··········⋯⋯69表76插头镀金时间定额·”·”············““·“·”·”·”·”····”·”············“·“·“·····“·”·”·”一69表77滚镀(滚道)时间定额“·”·”·”⋯⋯”··········“·“·”·“·”···”·”·”·················“⋯‘·‘“二71表78浸盐酸、浸甘油、酒精液、洗涤剂刷洗时间定额”·”·”·”·”···”·”·············,’····“·“一71表79机械刷光、烘干时间定额·····“·“·“·····”·”·”·”····”··”·······“··“···.“···“·”·”二’”71表80滚道滚锡印制板准终时间定额···“·“·“·“···”·”·”·”·”·”·····”·····⋯⋯‘“二‘·’·‘“‘“’.‘72表81滚道滚锡印制板布休时间定额·““·“·····”·”·”·”·”·”····”·”·····““·“·“·“·”二‘·’”‘”72表82滚道滚锡印制板时间定额··“·“··““·”···”·”·”·”·”·”··············“··“·‘“‘·‘“‘“’二’”73表83印制板表面处理准备结束时间定额,.···········“·····”·“·”·”···”·⋯’”’·’”’·’·’·73表84印制板表面处理布休时间定额”···”·”·”···············“···“⋯⋯.‘”’”’”’”’二’”’”74表85印制板表面处理单件定额...........................................................:..............·一75表86热溶工序兑时间定额“···“·”·”·”一”“·””·”·”·”·”···”·········一:.··”一,.’一76 Dz!T0101.12二94表87、表8s冲裁成型准备、结束时间和布休时间定额”·”·”·”····”·”·”·”·”·”··············⋯⋯76.77表89冲孔、冲裁时间定额”····”········”···············“··········“二”“·“·”···”·“·“·”·”·”·····””·77表so印制板刻工艺导线、铆铆钉、铆簧片、倒角的准终时间定额······一···········“·····”⋯78表91印制板刻工艺导线、铆铆钉、铆簧片、倒角的布休时间定额········“··········“·“·“⋯78表92印制板刻工艺导线、铆铆钉、铆簧片、倒角的时间定额·········””·”·”·”·······”·,.,”⋯79附加说明:本标准由中华人民共和国地质矿产部提出。本标准由重庆地质仪器厂负责起草。本标准主要起草人尚克茹、范存礼。'