DZT0101.10-1994地质仪器仪表制造时间定额电镀.pdf 70页

'uz中华人民共和国地质矿产行业标准DZ/T0101.10一94地质仪器仪表制造时间定额电镀1994一01一27发布1994一12一01实施中华人民共和国地质矿产部发布 目次1主题内容与适用范围···”·”···········”······”····””·”·······”·”····”·“···”·”······”·”一(1)2标准中使用的代号及含义“·····””·····””·“·····”·“·“·”·”······”·”·····”·“··.·””··⋯(1)3时间定额的组成与计算”·，.·“····“·······”·····”···“·”，······”·”·，.···”·”·······”⋯(1)4电镀前后处理时间及其他时间定额”·”·····”·····”·“·，.···”·····”·”··.·..·..·.·.·.⋯⋯(4)5刷光、抛光、喷砂时间定额”·“·····”·”·‘···””······”·”·“··””·”·····””······””····⋯⋯(14)6工件扎丝、拆丝时间定领”··“···一，’··”·”·，.···”·····”·“····””·”·····”·”·····”.⋯(32)7上下挂具时间定额..........................:.................................................................(33)8电镀时间定额”·····””·“····”·”······”·············”··”·“····“·“·”·“····””·”·“·“，”·(39)9非常规重量时间补偿系数···”······”·”·”·”··””·“·····”·“····””···”·”·“····”··”·····一(51)10筐架件电铰面积补偿·······“·······“·····”···“·”·”·“···”·“···”·”··.·..·..”···一(52)11分拣小零件时间定额··“··············”··“·“··”·”·····”“·····，”·“····”·“··一。”·⋯⋯(52)附录A时间计算示例(补充件)··”·····”·“·“······“···”·“····”··”·····”··········”.“.一(54)附录B紧固件面积、重量对照表(参考件).·····”“···”·”·。···”········”·“·”·”·“·”···”⋯(57)附录C镀锌、铜、低锡青铜、镍、铭等厚度与沉积时间对照表(参考件)····”······，··“··一(63)附录D沉积时间和非交叉操作时间条件下槽次关系(参考件)“···”·”····””···”····“··一(64)附录E抛光、磨光加工要求参考表(参考件...............................................................(65)附录F电镀工艺流程(参考件)“···”·····”·”·“···”···”·”·······”·”·”·”·····”·”·”⋯(66)附录G索引(参考件)“··”“········“，········”·“·····””·····”·“····”·“······”·····.””⋯⋯(67) 中华人民共和国地质矿产行业标准Dz/T0101.10一94地质仪器仪表制造时间定额代柞U7.57.10一87电镀主题内容与适用范围卞f-hiff规定了手工操作}i91L"r?"t.抛光等作业的各工序、工步的时间定额标准。本标准适用一f地质仪r仪表利造行业生产的各类产品。本标准时间以inm为单UL-面积,),dm"为单位。标准中使用的代号及含义(见表1)表代号含义代号含义T,单件时间定额1工件作业的表面权7，H工步的时间组合(总工作时间)1准终、布休时间占作业时间的百分比7",准终时间1了f=(1+X)系数{41ffN1$log】长度、容积丁。基本作业时、一零件规定间隙7"e辅助作业时间一零件自然间IV7"们孔工件扎丝时间一孔数、申数、块数、槽数7们拆工件拆丝时间一工件沉积过程观察时间卜方工件前处理时间一工件沉积电解中和时间1‘币工件后处理时间II曰L工件上下挂具(框架)时间3时间定颇的组成与计葬i了时间定额的组成基本作业时间(To)b.准备结束时间(T,)布置工作地时间(T=)中华人民共和国地质矿产部1994一01一27批准1994一12一01) Uz/T0101.10一94a.生理休息时间(T.z)辅助作业时间(Te)1准终、布休时间内容包括:镀液加温(或冷却)及调节温度。b.镀液的电解处理。镀液的配制及平时领料和加料。a.每日刷洗极棒和极板。工件落入槽内必须捞出返工。t挂具工位器具的准备及整理。8-领取加工件及把首件和合格品送检。h维护各种设备(一级保养)场地打扫整洁。1扎丝用的金属丝的退火酸洗绕圈。j.抛光砂轮、滚砂、布砂轮的钻孔修刮。k.发蓝碱化酸洗、钝化液的配制。1.熟悉工艺和填写各种原始记录。。.休息与生理豁要的时间.2根据镀种和工序(步)的不同，准终布休时间规定(见表2)表2准终布镀种工序有效时间Kf休时间铬以外的单一镀层或复合镀层、铝阳极氧化、铝化学礴6042014.3001.143化及扎丝拆丝、铜丝轮刷光镀铭或包含镀铬的复合铰层，抛光喷砂、单独前或后处9039023%1.231理，铬铜+镍+铬，镍+铬，铜+铭，黑铬，硬铬抛光，喷砂，发蓝，钢铁件磷化，铜及其合金的光泽酸洗12036033.3%1.333钝化3.2镀槽利用率及镀种换算系数2.飞镀槽利用率的确定:镀槽利用率是根据实测数字的算术平均值，又参考镀件的一次合格率和挂具利用率等因素，经过综合平衡后确定的(见表3).3-2.2镀槽镀种利用率的换算系数镀槽镀种利用率的换算系数以镀锌时为1，相应规定了其他镀种的换算系数(见表3). nz/T0101.10一94表3被槽容积分类(W镀栖镀种利用率换算系数300500100015002000(%)有效面积锌1614880160240320光亮镍17.800.953.489178267356暗镍121.303660120180240铜低锡121.303660120180240银锡300.5390150300450600铭燃V"7.602.1022.83876铝阳极氧化”200.8060100200300400铝阳极牡化2，400.40120200400600注:I)阳极氧化是指铝合金或钦合金板料做成的弹勾式挂具进行阳极氧化的工艺2)阳极氧化是指纯铝丝捆扎工件进行阳极氧化处理的方法33单件时间定额的计算:单件总工作时间(，。)在工件电镀技术和工艺流程(工步)确定之后，查各工步时间定额标准，得出各工步的相应时间定额相加T==l;p十tr,+TI-Ff十l,8解+l"人+law十liprm7"、以min/dm，为单位，也可以用分/件。b.件数或面积的日产量(Tug)480一(T+孔)Tile(1)Tx式中:48。一(矶+T,)为日有效作业时间。单件定额时间(，.)T.=4旦0(2)召1产(或T,二TxX了)式中:f=I+K D7./T0101.10-94电镶前后处理时间及其他时间定翻电镀前后处理分类及内容(见表幻表4处理分类序号简单前处理复杂前处理简单后处理复杂后处理内容有严重油污和锈蚀的彼后清洗装筐，甩水吊钱锌件饨化甩水供1钢铁件的除油去锈钢铁件除油去锈全部供干的处理干处理处理过程铜件溶剂除油后.或铝阳极暇化后沸水重钢铁件需用滚光形式铝阳极氧化着色封闭2化学除油后的光泽酸格酸盐的封闭填充和除油去锈的处理清洗供干处理洗清洗供干铝及其合金的碱洗矽钢片的除油去锈处3后，用硝酸或混合酸镀后的除氢处理理漂白清洗轻喷砂后的粉沫冶金仗青柯热处理后的镇发蓝礴化及彼件供干镀银件的化学或电化9件，镇前稀酸漂洗处前处理后的浸油处理学防变色处理理不锈钢的镇前活化处镀银件前处理和汞齐镀铬件用稀喊液除铬5理化处理酸残液后再清洗供干铝件化学抛光或化学6浸锌处理塑料电镀前的粗化敏7化，活化处理4.2电镀前后处理时间定额(见表5) 1，2/T0101.10一94表5分类简单前处理复杂前处理简单后处理复杂后处理单件面积几何形状分类Ll)112)l1l1盈lllI时间，min加mZ0.0050。090.110.130。160060。070.080。100，010.080.100.120.150.060.070。080.110.020。070090.110.140050。070.08D。100，030.070。090。110.130.050.060。070.090.040。070.090.100。130.050060.070·09.0.050.070.090。100.130.050.060.070。090.060.070.080.100.130.050。060.070.09l!一0.070.070.080.100，120，050.060.070，090080.070.080.100.120.050，060.070.090.090.06008公100。120.040.06007e080.100。060.080.090.120.040.060.070.080.150.060080。090120。040。050。070.080.200.060.080.090120.040。050。070080.250.060。080.090120.040.050.060.080.300。060.080。090。110。040。050。060。080.350.060。080.090。110.040.050.060.080.400.060.080090。110。040。050.060.08 Dz/T0101.10一94续表5分类简单前处理复杂前处理简单后处理复杂后处理单件面积几何形状分类一一一一时间，min/dm20.450.060.080.090.110.040.050.060.080.500.060.080.090.110.040.050.060.080.550.060.080.090.110.040.050.060.080.600.060.080.090.120.040.050.060.080.650.060.080.090.120.040.050.070.080.700.060.080.090.120.040.060.070.080.750.060.080.100.120.040.060.070.080.800.070.080.100.120.050.060.070.090.850.070.080.100.120.050.060.070.090.900.070.080.100.130.050.060.070.090.950.070.090.100.130.050.060.070.091.000.070.090.110.140.050.060.080.101.500.080.100.110.140.050.070.080.102.000.080.100.120.150.060.070.0举0.102.500.080.100.120.150.060.070:090.113.000.080.100.130.160.060.07p.090.113.500.090.110.130.160.060.070.090.114.000.090.110.130.160.060.080.090.114.500.090.110.130.160.060.080.090.11 az/T0101.10一94续表5分类简单前处理复杂前处理简单后处理复杂后处理单件面积几何形状分类一一一一时间，mi./dm25.000.090.110.130.160.060.080.090.115.500.090.110.130.160.060.080.090.116.000.090.110.130.160.060.070.090.116.500.080.110.130.160.060.070.090.117.000.080.100.130.160.060.070.090.117.500.080.100.130.160.060.070.090.118.000.080.100.120.160.060.070.090.118.500.080.100.120.160.060.070.090.119.000.080.100.120.160.060.070.090.119.500.080.100.120.160.060.070.090.1110.000.080.100.120.160.060.070.090.1111.000.080.100.120.160.060.070.090.1112.000.080.100.120.160.060.070.090.1113.000.080.100.120.160.060.070.090.1114.000.080.100.120.160.060.070.090.1115.000.080.100.120.160.060.070.090.1116.000.080.100.120.160.060.070.090.1117.000.080.100.130.160.060.070.090.1118.000.080.100.130.160.060.070.090.1119.000.080.100.130.160.060.070.090.11 DZ/T0101.10一94续表5分类简单前处理复杂前处理简单后处理复杂后处理单件面积几何形状分类11)11v111，11J时间，min/dmi20.000.080.100.130.160.060.070.090.1121.000.080.100.130.160.060.070.090.1122.000.080.100.130.160.060.070.090.1123.000.080.100.130.160.060.070.090.1129.000.080.100.130.160.060.070.090.1125.000.080.100.130.160.060.070.090.1130.000.080.100.130.160.060.070.090.1135.000.080.110.130.160.060.070.090.1140.000.080.110.130.160.060.070.090.1145.000.080.110.130.160.060.070.090.1150.000.090.110.130.160.060.070.090.1155.000.090.110.130.160.060.070.090.1160.000.090.110.130.160.060.070.090.1165.000.090.110.130.160.060.080.090.1170.000.090.110.130.160.060.080.090.11注:1)I指几何形状表面有轻度油污锈蚀件面积不大于20%.2)“指几何形状表面有严重油污或锈斑件.面积大于20荡^50%,超出50%另作处理.4.3电镀前后处理工步组合时间定额(见表s) DZ/T0101.1094表6工步组合分类单简单前处理1简单前处理1简单前处理1简单前处理1复杂前处理1复杂前处理1复杂前处理1复杂前处理”件加加力目加加加加加面简单后处理1复杂后处理‘简单后处理1复杂后处理n简单后处理1复杂后处理1简单后处理1复杂后处理“积组合时一间，min/dm，弓00050150。170.180.210.190210.230.260.010.140.160。170210.180.200，220.260.020.120.150.160。190。160.190.210。240.03!一10.120.140.150.180.160。180.190.220040.120.140。150.180.150.170.190220.050.120.140.150.180。150.170190。220.060.120.140.140.170.150.]70.190.22OtO70.120.140。140.170.150。170。180.21}0.0月0.120140.140。170，180。210.090100.130.140。160。140170。180.200‘100.]00。130。140.160。]30。160。1日0.200.15,一10.130.130。160.130.160.170。200.200，100.130.130。1610.130。160.170。200.250，100.120130.160.130.150.170。200.30Q飞00.120.130。16公.13e.150.16公.190350.100.120.130.160.130.150。160.190t400.100.120.130.160.130.150.160。190450.100.120.130160.130.150160.190.500100。120.130。160.130.150。160。190550。]00。120.130。160。130.150.160。19 Dz/T0101.10一94续表6工步组合分类单简单前处理I简单前处理1简单前处理u简单前处理u复杂前处理I复杂前处理1复杂前处理“复杂前处理u件力U加力口加加加加加面简单后处理1复杂后处理1简单后处理u复杂后处理u简单后处理I复杂后处理1简单后处理“复杂后处理u积组合时间，min/dm"0.600.100.120.130.160.130.150.170.200.650.100.130.130.160.130.160.!了0.200.700.100.130.140.160.130.160.180.200.750.100.130.140.160.140.170.180.200.800.120.140.140.170.150.170.180.210.850.120.140.140.170.150.170.180.210.900.120.140.140.170.150.170.190.220.950.120.140.150.180.IS0.170.190.221:000.120.150.150.190.160.190.200.241.500.130.160.170.200.160.190.210.242.000.140.160.170.200.180.200.220.252.500.140.170.170.210.180.210.220.263.000.140.170.170.210.190.220.230.273.500.150.180.180.220.190.220.230.274.000.150.180.190.220.190.220.240.274.500.150.180.190.220.190.220.240.275.000.150.180.190.220.190.220.240.275.500.150.180.190.220.190.220.240.286.000.150.180.180.220.190.220.230.276.500.140.170.180.220.190.220.230.277.000.140.170.170.210.190.220.230.2710 DZ/T0101.10一94续表s工步组合分类单简单前处理1简单前处理I简单前处理0简单前处理u复杂前处理1复杂前处理I复杂前处理0复杂前处理1件力目力口力口加加力目加力口面简单后处理I复杂后处理1简单后处理1复杂后处理1简单后处理1复杂后处理1简单后处理11复杂后处理0积组合时fal.mln/dm7.500.140.170.170.210.190.220.230.278.000.140.170.170.210.180.210.230.278.500.140.170.170.210.180.210.230.279.000.140.170.170.210.180.210.230.279.500.140.170.170.210.180.210.230.27100.140.170.170.210.180.210.230.27110.140.170.170.210.180.210.230.27120.140.170.170.210.180.210.230.27130.140.170.170.210.180.210.230.27I40.140.170.170.210.180.210.230.27150.170.170.210.180.210.230.27。14t160.140.170.170.210.180.210.230.27】70.140.170.170.210.190.220.230.27180.140.170.170.210.190.220.230.27l90.140.170.170.210.190.220.230.27卫00.140.170.170.210.190.220.230.272l0.140.170.170.210.190.220.230.27220.140.170.170.210.190.220.230.27230.140.170.170.210.190.220.230.27240.140.170.170.210.190.220.230.27250.140.170.170.210.is0.220.230.2711 Uz/"r0101.10一94续表6工步组合分类单简单前处理i简单前处理I简单前处理1i简单前处理1复杂前处理注复杂前处理1复杂前处理i复杂前处理1件加加加加加加加加面简单后处理1复4-k后补理1简单后处理“复杂后处理“简单后处理I复杂后处理I简单后处理“复杂后处理1积组合时间，min/dm2300.140.170.170.210.190.220.230.27350.140.170.180.220.190.220.230.27400.140.170.180.220.190.220.230.27450.140.170.180.220.190.220.230.27500.150.170.180.220.190.220.230.27550.150.180.180.220.190.220.230.27600.150.180.180.220.190.220.230.27650.150.180.190.220.190.220.240.27700.150.180.190.220.190.220.240.274.3.1其池工步分类内容表7序号时间标准分类内容1工件在除油去锈时或供干过程中均需单个操作的2I镀前需剥纸再前处理3前处理或镀前需揩抹4镀前需用金属刷子手工刷洗5电镇过程中要掉换导电接触点以消除挂其痕迹6或因气袋产生的缺陷7ll某些精密件镀后需逐件揩干8发蓝镀黑钻上油后还需揩抹9某些精密件抛光件健后需要包纸10镀后需用清漆或其他保护液罩光11川用塑料管塞孔以解决被铬时孔周围露黄问题或套塑料管进行局部绝缘12I节用塑料带对非电被面进行绝缘保护处理13丫用涂绝缘漆的方法对非电艘面进行绝缘保护处理 D7./T0101.10一944.3.2其他工步时间定额(见表8-1及表8-2)表8-1t3 nZ/T0101.10一94表8-2时间定撅分类川iv，孔径或外径每孔时间(工件外径)min/dm2.涂漆面积min/dm210.1066.000.05以下10020.0984.000.087540.08103.800.106560.09123.500.124080.09153.000.4025100.10202.500.6020150.15252.000.8017.50200.20301.501.0012300.25351.302.008400.30401.004.006500.33501.056.005601.108.004801.1510.003.501001.20注:本表时间定额包括镀后去掉塑料套管、塑料带及涂漆层的时间。5刷光、抛光、喷砂时间定翻5.1铜丝轮机动刷光时间定额(见表9)14 Dz/"r0101.10一94表s几何形状分类平板件圆弧形畸形件工件面积单位分类min/件min/dm}min/件min/dm"min/件min/dm2时间0.050.081.600.102.000.122.400.100.111.120.141.400.171.680.150.130.850.161.060.191.280.200.140.720.180.900.221.080.400.280.700.350.880.421.05口.600.270.450.34公，560.410.680.800.340.420.420.530.500.631.000.400.400.500.500.600.601.500.560.370.700.470.840.562.000.720.360.900.451.080.542.500.880.351.100.441.320.533.001.050.351.290.431.560.523.501.190.341.510.431.820.524.001.360.341.720.432.040.514.501.530.341.890.422.300.515.001.700.342.100.422.500.505.501.820.332.310.422.750.506.001.980.332.520.423.000.50注:某些仪表零件为提高镀层粗糙度和增强镀层结合力，往往镀前要进行刷光处理。15 m"T0101.10一942抛光磨光工件材质粗糙度换算系数(见表10)表10主休金属系数内容(孤1)2.50钢铁及俐件粗蛤度在42.5以下要磨抛到叭以上VV2钢铁及铜件有严重划痕凹陷和麻点要脚到.V.4‘以上钢铁及1.80钢铁及锅件粗桩度在号或有较深划痕峨病磨抛到n.v4.以r翻件百.50冷扎板材料和捧料经冲乐钳工等工序工件有划痕要脚橄到号以上1钢件由V提到V0.2以上1.50从tV.s粗枝度的工件提高到0V.4‘以上不切匆有划彼件磨橄到0V.,‘以上0.40纯铝(L4一乙‘)及3H材的工件提高到o.V4"以上0.80纯铝(L4一/.s，及型材的工件有较深的划痕要磨抛到号‘以上铝制件0.60铝合金(LY4，一LY4”的“沸提高到号‘以上0.90铝合金(LYu一“Y4。有较深划痕的耍磨抛到妙以上0.65抛光到oV.a以上有机玻璃0.75有划痕工件在抛前用手工砂纸砂磨再抛到oV.,以上(水砂工时参照涂漆时间定额水砂底漆部分)it,本表系敬K4)V件材质和粗桂度换算系扎以黄铜件由1"7提高J号以上为基准定为，·查到某一面积工件基本抛光时间(表12)后再乘以材质和粗糙度换算系数即可得到该工件抛磨基本时间.5.3中间彼层抛光及铬层抛光系数(见表11) nz/T0101.10一94表11系数1)类别内容五2磨光至号_v工件上所镀亮镍层的抛光在前有中间层未抛过04磨光至0一0.174}工件上镇低青铜或铁锌镍合金上抛光0.6中间镀层抛光在磨光07.8一粉工件上镀暗镍或紫铜上的抛光0.7在抛光中间钗层铜(或低锡)之后再镀镍抛光0.3在抛光后紫铜镶合金电镀层上镀铬5^-10mine0.3镀铬层铜及铜合金抛光后直接镀铬再抛20^-30minx)0.6抛光有的工种为了减少抛光纹路而有意镀得老些或钢铁件抛光后直接镀钻后的抛光40mina1I)卞1,A"是以人12,表“为基准的，要求某一个工件的镇层抛光时间，只要将该面积的基本抛光时间乘以被层换可户系数即可。S),I)1,}1,115一10min,20-30mi.,40mi.均为电镀沉积时间.5.4单件抛光基本、辅助时间定额5.4抛光基本时间定额(见表12)表12几何形状分类圆(柱弧)状平板状畸形状抛光面积精度分类一般精密一般梢密一般精密时间，min/件0.0050.040.050.050.070.060.080.010.060.080.080.110.090.13。·0150.080.110.100.140.120.160.020.090.130.120.160.150.200.030.120.160.160.210.190.260.040.150.200.190.260.230.310.050.170.230.220.300.260.36 DZ/T0101.10一94续表12几何形状分类圆(柱弧)状平板状精度分类一般精密一般精密一般精密时间，min/件0。060.190.260.250.330.300.400.070.210.280.270.360.320.440。080.230.310.300.400，350.480090.240330.320.43038051一l0.100.260.350.310.460.410550150.360.490，470。630560.760.200.420.570。540。730。650.88一l0.250.500.670.650‘870781.050.300.550.740.720.970，861‘16_一}一l一l一0.350.590.800.771.040.921.24一l0.400.670.900.871181041410.450.741.000.971.301161.560500.771.041.001.351.201.62}0.550.831.111.071451.291.730.600.871.181，131.521.571.83l!一0.650.901.22117一1.401.900700.951.271.231.661401.960.750981.331.281，731.542.070.801.041.401351。821。622。19，0.851.091.471.411901.69229l8 DZ/TD101.10一94续表12}几何形状分类1|圆(柱弧)状L一平板“一””状we抛先面积精度分类精密般精密般精密时间，min/件0.公0}川21.501451951。742.35一!0951.】61.561.502.02;0);1.812431.001.201621.562111872.53一l1.501.562.102032732布艺329l一一一}2D01872.522，443.28-一묲2.。ꌲ一{3·94l2，502.253.052，933.953.504.75一一l3.002.193.363.244.383905.25一一{一l3.SC2.843.824.974‘4]595l!!4.003.J64284.12下一1.92.一}}}一!一l.]4503，5飞4，宁34.50下几.;:7.34{一{一5.003.805104.906.655908.00一}一.一}5.615，397.266.498.75一I!6.006.065.887.SC7.029。48{①抛光纂本时间是指黄铜件用软布轮抛光的抛光时间，包括光油灰的时凤基本粗糙度岁以一卜抛光至岁以仁.小匕枯其记州歇反作川」J。②他光面积是指一个零件的全部抛光面积，不包括非抛光面积。③工艺规定可以组装后抛光的工件，应以组装后的总面积计算①当同一卜件有几个不同几何形状的抛光面时，应分别按不同情况进行计算，然后累计。5.4.2单件抛光辅助工步时间定额(见表13) Dz/T_0101.10一94表13工步分类装拆夹具摆放待抛观察动作分类或调手持手柄、钳子、装夹旋螺丝整后精度分类面积一般精密一般精密一般精密一般精密时间，min/件0.0050.030.040.040.050.050.070.070.100.010.030.040.040.060.050.080.080.120.0150.040.050.050.070.060.090.090.130.02‘0.040.060.050.070.060.090.100.140.030.050.070.050.080.070.100.110.160.040.050.070.060.080.070.100.110.160.050.060.080.060.080.070.110.120.160.060.060.080.060.080.080.110.120.170.070.060.090.060.090.080.110.120.170.080.060.090.060.090.080.110.120.170.090.070.090.060.090.080.110.120.170.100.070.100.060.090.080.120.120.180.150.090.120.060.090.080.120.130.180.200.100.140.070.090.080.120.130.190.250.110.150.070.100.090.120.130.190.300.120.160.070.100.090.130.140.190.350.120.160.070.100.090.130.140.190.400.120.160.070.100.090.120.140.1920 Dz/T0101.10一94续表13工步分类装拆夹具摆放待抛观察动作分类或调手持手柄、钳子、装夹旋螺丝整后精度分类面积一般精密一般精密一般精密一般梢密时间，min/件0.450.130.170.070.100.090.130.140.190.500.140.180.070.100.090.130.140.200.550.140.180.070.100.090.130.140.200.600.140.190.070.100.090.130.140.200.650.150.200.070.100.100.140.140.210.700.150.200.080.110.100.140.150.210.750.150.200.080.110.100.140.150.210.800.150.210.070.100.100.140.140.210.850.150.200.080.110.100.140.150.220.900.160.220.080.110.100.140.150.230.950.160.220.080.110.100.140.160.231.000.170.230.080.110.100.150.160.231.500.200.260.080.120.110.120.170.232.000.220.280.080.120.100.120.160.242.500.230.300.080.130.100.130.180.253.000.240.330.090.120.120.150.180.24，3.500.280.350.110.110.140.180.250.1弓，4.000.280.400.080.120.120.160.200.2821 Dz/T0101.10一94续表13工步分类装拆夹具摆放待抛观察动作分类或调手持手柄、钳子、装夹旋螺丝/整后精度分类面积一般精密一般精密一般精密一般精密时间，mire/件4.500.320.410.090.140.140.1B0.180.275.000.300.400.100.150.150.200.200.305.500.330.440.110.170.110.170.170.286.000.360.420.120.120.120.180.180.30注:①摆放清理时间包括了修刮布轮的时间.②本表为一次动作的时间定额，在实际计算时，除观察时间外，其他辅助工步时间，应乘以动作重复次数。③当零件可以组合加工时各工步时间应以组合面积为准进行计算.④同一工件有几个不同儿何形状表面抛光时，其重复工步时间应区别每次不同抛光面积进行计算.5.5单件面积抛光基本、辅助时间定额5.5.1单件面积抛光基本时间定额(见表14)夫14几何形状分类圆(柱弧)状平板状畸形状精度分类一般精密一般精密一般精密15.800.00510.139.7513.1611.700.0106.008.107.8010.539.3612.640.0155.207.026.769.128.1110.940.024.686.32氏088.217.309.86 DZIT0101.10一94续表14几何形状分类圆(柱弧)状平板状畸形状精度分类一般精密般精密一般精密miniam2全0.034.065.480.043.65930.053.384.560.063.164.260.073.004.00片0.082.843.R40.092.703.650.102.633.540.152.413.250.202.092.83可0.252.002。6吕0.30842.480.35692.280.40672.260.45652。23典0.50542.082.000.55502。031.950.6045961.880.65398吕1.800.70351.821.7623 Dz/T0101.10一94续表14几何形状分类圆(柱弧)状平板状畸形状抛光面积精度分类一般精密一般精密一般梢密时间。min/dm20.751.311.771.712.302.052。760.801.301.751.692.282.022.730.851.281.731.662.241.992.690.901.241.671.612.171.932.610.951.221.641.582.131.902.561.001.201.621.562.111.872.531.501.041.401.351.821.622.192.000.941.261.221.641.461.972.500.901.221.171.581.401.903.000.831.121.081.461.301.753.500.811.091.051.421.261.704.000.791.071.031.391.231.664.500.781.051.001.361.211.635.000.761.020.981.331.181.605.500.751.020.981.321.181.596.000.701.010.981.311.171.585.5.2单位而积抛光辅助工步时间定额(见表15) Dz/T0101.10一94表15工步分类装拆夹具摆放待抛观察动作分类或调手持手柄、钳子、装夹旋理丝整后精度分类面积一般精密一般精密一般情密一’般精密时间，min/dm20.0056.008.107.0010.009.1013.0014.0020.000.013.304.464.206.005.467.808.4012.000.0152.533.423.084.404.005.726·如8.800.022.102.842.463533.204.584.947.050.031.652.231.822.602.363.383.645.200.041.331.801.402.001.822.602.804.000.051.201.601.141.641.492.132.303.280.061.021.380.981.401.271.821.962.800.070.901.220.851.221.111.581.702.430.080.801.080.761.080.981.401.512.160.090.751.010.680.970.881.261.361.940.100.720.970.620.890.811.151.241.770.150.590.790.420.600.550.780.841.200.200.500.680.330.470.420.610.650.930.250.430.580.270.380.350.490.530.760.300.390.520.220.320.290.420.450.640.350.350.470.190.280.250.360.390.550.400.310.410.170.240.220.310.340.4825 DZ/T0101.10一94续表15工步分类装拆夹具摆‘放待抛观察动作分类或调手持手柄、钳子、装夹旋螺丝整后精度分类面积一般精密一般精密一般精密一般精密一U}时间，min/dmZ0.450.290.380.150，220.200.280，300。430500.270.360140.200，180250.270.390.550250.330.130.180160.230250.3后0600.230.310.120.170150.220‘240.340.650‘230300.110.160.150.210.220.32一一0700.210.280.1]0.150140.200.210.300.750200270‘100.140，130.180.200.28.0.190.2石0.090.130.120。170.180.260.80i0.85一。·‘“0.240.090.130‘120.160.180，260900，180.240090.120.110。150.170.25一0‘950.170.230.080.120.110150170.241000.170，230.080.110.100.100.160.230一130.170050.080.070.080，11015150.「2，000.110.140.040。060.050.060.080.122500.090.120.030.050.040.05’0.070，103000.080.110.030.040.040.050060.083.500.080.100030.040.030.040.050.074.000.070.100020.030.030，040050.0726 Dz/T0101.10一94续表15工步分类装拆夹具摆放待抛观察动作分类或调手持手柄、钳子、装夹旋螺丝整后精度分类面积一般精密一般精密一般精密一般精密时间.min/dm24.500.070.090.020.030.030.040.040.065.000.060.080.020.030.030.040.040.065.500.060.080.020.030.020.030.030.05一!6.000.060.070.020.020.020.030.030.055.日喷砂基本、辅助时间定额5.6.1喷砂材质换算系数(见表16)表16材质分类换算系数K0.80.91.25.6.2喷砂基本时间定额(见表17) Dz/T0101.10一94表17几何形状分类平板件圆弧件畸形件待喷工件单位分类面积min/件min/dm2min/件.in/d.2min/件min/dm2时间0.010.055.000.086.250.087.810.020.073.330.084.160.105.200.030.082.500.093.130.123.900.040.082.080.102.600.133.250.050.102.000.132.500.163.130.100.141.400.181.750.222.190.150.19]260.241.580.302.000.200.221.110.281.390.351.730.400.320.800.401.000.501.250.600.430.720.540.900.681.130.800.530.670.670.830.831.041.000.630.630.780.780.980.981.500.890.591.100.741.380.922.001.130.561.410.701.760.882.501.330.531.660.662.070.83.3.001.500.501.880.632.340.783.501.650.471.060.592.570.734.001.770.442.220.552.770.6928 0101.10一94续表17几何形状分类平板件园弧件暗形件待喷工件单位分类面积min/件m王n/dm}min/件min/dm2min/件min/dm}时间4.501.940.432.420.543.020.675.002.090.422.610.523.260.655.502.150.392.680.493.350.616.002.280.382.850.483.560.596.502.370.372.970.463.710.577.002.450.353.060.443.830.557.502.510.343.140.423.930.528.002.560.323.200.404.000.508.502.680.323.350.394.180.499.002.790.313.490.394.360.489.502.900.303.620.384.530.4810.003.000.303.750.384.690.4712.503.560.294.450.365.570.4515.004.200.285.250.356.560.4417.504.640.275.800.337.250.4120.005.180.266.480.328.100.40注:同制定时间定额一样，喷砂时间中分为基本时间和辅助及工步时间等部分.基本时间是以硬铝合金件的喷砂时间为标准制定的.其他材料则需乘以换算系致，当工件组合喷砂时应以组合后面积计算，装筐喷砂的工件亦以装筐后总面积进行计算.5.6.3喷砂辅助工步时间定额(见表18) 蕊)2/T0101.10一94表18工步分类待观察时间装拆交具卫步分类啼单位分类手持一组合装夹具筐‘一件{一一面单位分类积{mondmZ一l}!。in/dm，一”}!}。:n/，，·min/不卞min/dmZmin/件min/dm公}.!一0.〔、0.033.330。076670，022.500.033.33lr-l0.0又1。·04188〔07一厂一:。弓0‘0315弓0.041.88)}}——}0.030.040.oa2500.04}1·250.041.39}}广一}—!一一}Ot04}11150.081.980.041.091.15)I}。.。引0831.670.05‘1.000.051.00{。。5l’一一尸-一一{0.忿介仁，C了0.651.04OOC0‘560.CS一}一}`一0150.500.120.780.060.410.080.5介}}(一{—一。’叫{。.o8一}0.月10.130630080.41l一{一}一一一「一丁万}。111一0.270.160400，11027!ldl{一一}一一r.{060012，。.1:一0.120.21{l!一一~一厂-0.叼00.1]0.190.细:一0.140.17一厂l一l一下藕0.15}。丁川02汤0150.飞5}一-，.。。{}。.，50.120.230.15{一I.200.0210.110.250.13!一l}{一0.10一0.1225。一!一一l3.000.270.090.300.10一l3500.28030009}}4.DD0.280.070.3100830 1)2/T0101.10一94续表18工步分类观察时间装拆夹具工步分类待喷单位分类手持装筐组合装夹具工T件单位分类面单件min阳mZ积min/件m王n/dmZmin/件min闷mZmin/件min/dm竺时间4.500.290060320.075。000300060330075.500.310060.340.066000。320060.340066.500.330.050.360.067000.3510050.370.05l一7.500.350.050.37一}一!"，}一}一{8一0010350040.380.05{8.500.370040，390.059000.370.040.400049.500.370.040.410，0410.000.370.040410.0412.5o!10.刁2D.03D.劝8D.D刁15.000.470030.510.0317，500.530.030550，0320.000.550030.600.03注:辅助工步时间全部按单件面积计算。31 lz/T0101.10一946工件扎丝、拆丝时同定翻6.1工件扎丝时间定教(见表19)表19扎丝方法分类直孔穿、孔、扎扎两头、扎锁单件面积时间分类只/班产min/件只/班产min/件只/班产min/件0.00521460.2219810.2411830.41.0.0123780.2022010.2213110.370.0229000.1726800.1815950.300.0330160.1627850.1716590.290.0430160.1627850.1716590.290.0529000.1726800.1815950.300.0629000.1726800.1915950.300.0728420.1726230.1815660.310.0837840.1725740.1915310.310.0927260.1825170.1915020.320.1026680.1824680.1914680.330.1526100.1824200.2014390.330.2025520.1923550.2114040.340.2524360.2021920.2213400.360.3023780.2021920.2213110.370.3523200.2121430.2212760.380.4022620.2120870.2312470.380.45220402220300.2412120.4032 U7./T0101.10一94续表19扎丝方法分类直孔穿、孔、扎扎两头、扎锁单件面积时间分类(只/班产min/件只/班产min/件只/班产min/件0.5021240.2319810.2411830.410.5520880.2319330.2511490.420.6019720.2418190.2610850.440.6518560.2617140.2810210.470.7017400.2816080.309570.500.7516240.3015110.328930.540.8015660.3114460.338640.560.8514500.3313400.368000.600.9013340.3612340.397360.650.9512180.3911280.436730.711.0011020.4410470.466030.806.2拆丝时间定额6.2.1铜合金件直接镀铬或钢铁件镀锌锡等计算:TWO=Tip,X0.4(3)6.2.2钢铁件镀铜、镍、铬或直接镀镍的计算:Tnr,=TBpX0.6(4)7上下挂具时间定颇7.1工件上下挂具时间定额(见表20)33 DZ/T0101.10一94表20:挂具分类挂勾弹勾描梢挂具多触点挂具单件操作难度分类面积一_}”难一，一。难}。时间，mln/d.T0.00512.6015.7520.1625.2031.5027.72l一0.016.308.0510.0812.6015.7513.860.023.084.384.936.167.706.780.031.962.453.153.公24.904.310.041.401.752.242.803.503.080.051.051.311.682.102.632.310.060.841.051.331弓日2.101.850.070.700.881.121.401.751.540.080.580.730.931.141.451.28一0.090.530.610.841.051.311.160.100.470.580.740.931.161.020.150.360.450.570.710.890.790.200.270.330.430.530.670.590.250.240.300.430.470.590.520.300.200.250.360.400.500.440.350.170.220.290.350.430.380.400.160.200.250.320.390.350.450.140.!70.220.270.340.300.500.120.150.200.250.310.2734 Dz/T0101.10一94续表20挂具分类挂勾弹勾擂梢挂其多触点挂具单件操作难度分类面积-。一。。-。一较难一时间。min/dm=0.550.110.140.170.220.270.240.600.100.120.160.200.250.220.650.090.110.150.180.230.200.700.080.100.130.160.200.180.750.080.100.120.150.190.17{l0.800.080.090.120.150.190.170.850.070.090.120.150.180.160.900.070.090.110.140.170.150.950.070.090.110.140.170.151.000.070.080.110.130.160.141.500.070.080.110.130.170.152.000.070.080.110.130.170.15一}2.500.070.080.110.130.170.153.000.070.080.110.140.170.153.500.070.080.110.140.170.154.000.070.090.110.140.170.154.500.070.090.110.140.170.155.000.070.080.110.140.170.155.500.070.080.110.140.170.1535 DZ/T01OI.ID一94续表20挂具分类挂勾弹勾插销挂具多触点挂具单些操作难度分类曲积-般一。难-，一较难一时间.min/dmZ6.000.070.080.110。130，170.156.500。070080110.130。170.157.000070.080.110.130.170.157.500.070.080.110.130.170.15l一.一8.000.070.080.110.130.160.14’5.500070，080.100.130160.149。000.070.080.100.130.160.149.500.060.080.100.130.16D.1410。000.060。080.100.130.160.1411。000.060.080.100.130.16014一}12.000.060.080.100.120.160.14一}13.000.060.070.100120.1501314.000.060070.090.11014otlZ15.000050070.080110.13012一lIC000.050.060.080100.1201117.000.050.060.080.100.120.1018.000‘050.060070090.110.1019.000.040.050.070.090.110.10一l20000.040.05，0。070.080.110.0936 Dz/T0101.10一94续表20挂具分类挂勾弹勾插销挂具多触点挂具单城件操作难度分类面积一般较难一般较难难时间，min/dm221.000.040.0522.000.040.0523.000.040.0524.000.040.0525.000.040.0530.000.050.0635.000.050.0740.000.050.0745.000.050.0650.000.050.0655.000.050.0660.000.050.0665.000.050.0670.000.050.06注:①挂勾绝大多数为镀锌、铜、镍、银以及合金的工件，可挂孔径大于3mm算上下挂具方便，不需一个个摘取出为一般.孔径在3mm以下，及不允许碰撞的工件算较难.⑧在弹勾挂具栏中.凡非抛光件及可以互相靠拢的零件算一般件、抛光件、精密砂光件以及其中心须单个摆放的零件算较难件.上挂孔径在Zm。以下的抛光件或特别复杂件算难件.了.2扎丝后上下框架时间定额及有关换算系数7.2.1扎丝工件间距及每串件数换算系数(见表21)换算公式: DZ/T0101.10一94二表中L为零件的长度、宽度或直径加间隔距离L=L,+L}(5)b.表中，为每串所扎零件个数或每挂所上零件串数一L450一1(6)c.根据零件的大小和长度情况确定总间距即可查出每串数或每挂串数。乙间距与串数之间关系(见表21)弃21工件距离或10121518202530354050607085100120150180210每串间距山每串件数或44372924221714121087-66^-54333-22^I2~1每挂件数目了.22扎丝后上下框架时间定额(见表22)表22dm}/串min串min/dm2dm}/串min/串min/dm}0.20.422.106.50.860.130.30.431.427.01.000.140.40.431.087.51.090.150.50.440.888.01.170.150.60.450.758.5]250.150.70.460.669.01.330.】50.80.470.599.51.420.150.90.480.5210.01.500.151.00.480.48112.400.221.50.490.33122.400.202.00.500.25132.400.18250.550.22142.400.1738 Uz/T0101.10一94续表22dm}/串min/串min/dm}dmT/串min/串min/dm23.00.600.20152.400.163.50.670.19162.400.154.00.720.18172.700.194.50.740.16183.100.175.00.750.15193.200.175.50.790.14203.400.176.00.830.14254.250.17注:①先查表21确定每串零件的件数或银据实扎情况确定②用单件面积乘以每串件数即得每串面积.③由每申面积查表21,找出上下框架时间定撅.④上倒T字型挂具时间取60%.8电被时间定颇8.1电镀电解中和出入槽时间换算系数及电镀时间定额(见表23)表23镀种.分类暗镍黄铜锌铬光亮镍银锡阳极氧化1阳极氧化1且工低锡步分换算系数类1.002.100.900.531.300.800.40时间电解中和0.0450.09450.04050.0230.0545时间标准出入槽0.0300.0630.0270.0160.0390.0240.012时间标准注:换算系数的使用:以披锌为1，其他各镀种系数己列，各镀种的电解中和及出入槽时间计算:如镀铬:出入槽时间=0.03X2.1=0.063,观察时间=0.045X2.1=0.0945,8.2电镀观察时间定额(见表24) Uz/T0101.10一94注:①本标准镀槽利用率是以镀锌槽利用率(16%)作基准.②由干利用率不同，镀槽的有效面积也不同，故分配到单位面积或单件工件上的观察时间亦不相同③本表列出不同镀槽容积和不同沉积时间的观察时间分配关系.8.3阳极氧化出入槽观察时间综合定额(见表25)表25阳极氧化时间分类出40506090120类镀待入槽镀槽观察时间分类容面时别积积间5.206.107.009.8012.50min/dm2观察时间，min/dm2300600.0240.08670.10170.11670.16330.2083挂5001000.0240.05200.06100.07000.09800.1250具10002000.0240.02600.03050.03500.04900.062515003000.0240.01730.02030.02330.03270.041740 nz/T0101.10一94续表25阳极氧化时间分类出40506090120类镀待入糟镀槽观察时间分类容面时别积积间5.206.107.009.8012.50min/dm2观察时间.min/dm23001200.0120.04330.05080.05830.08170.1042扎5002000.0120.02600.03050.03500.04900.0625任10004000.0120.01300.01530.01750.02450.03136000.0120.00870.01020.01170.01630.0218}{注在类别分档中“挂具”指阳极氧化件上弹勾挂具的操作工艺镀槽利用率为20肠.“扎丝，指用钝化铝丝穿孔吊挂零件阳极氧化时操作工艺，镀槽利用率为40写。8.4暗镍紫铜黄铜低锡青铜电解中和出入槽观察时间定额(见表26),表26沉积时间分类镀有电出解入51015202530406090120槽效中槽和时观察时间分类容面时间间2.002.502.903.403.804.205.207.009.8012.50积积min/dm2min/dm2观察时间，min/dm2300370.05450.03900.05410.66760.07840.09190.12270.11350.14050.18920.26490.3378500620.05450.03900.03230.04030.04680.05480.06130.06780.08390.11290.15810.2016100(1230.05450.03900.01630.02030.02360.02760.03090.03420.04230.05690.07970.1016150C1850.5450.03900.01080.01340.01570.01840.02050.02270.02810.03780.05300.067620002460.05450.03900.00810.01020.01180.01380.01550.01710.02110.02850.03400.050885光亮镍电解中和出入槽及观察时间定额(见表27) Dz/T0101.10一94表27沉积时间分类艘有电出解入51015202530406090槽效中槽_和时观察时间分类容面时间‘间2.002.502.903.403.804.205.207.009.80积积min/d"min/dm2观察时间，min/dm2300530.04050.0270.03770.04720.05470.06420.07170.07930.09810.13210.1849500890.04050.0270.02250.02810.03260.03820.04270.04720.05840.07870.1101l0001780.04050.0270.01120.01410.01630.01910.02140.02360.02920.03930.0511150C2670.04050.0270.00750.00940.01090.01270.01420.01570.01950.02620.036720003560.04050.0270.00560.00700.00820.00960.01070.011800.01460.01970.02758.6镀银、锡电解中和出入槽观察时间定额(见表28)弃28沉积时间分类镀有电出解入202530406090槽效中槽和时观察槽时间分类容面时间间3.403.804.205.207.009.80积积min/dm2min/dm2观察时间，min/dm2300900.0230.0160.03790.04220.04670.05780.07780.10895001500.0230.0160.02270.02530.02800.03400.04670.0653iooc3000.0230.0160.01130.01270.01400.01730.02330.0327 DZ/T0101.10一948.7镀铬、黑铬、硬裕电解中和出入槽观察时间定额(见表29)表29沉积时间分类彼有电出解入51015202530406090120槽效中槽和时观察时间分类容面时间间2.002.502.903.403.804.205.207.009.8012.50积积~:一，』-，min/dmfn.u/un一观察时间。mln/dmz300230.09450.06300.08700.10870.12610.14780.16520.18260.22610.30440.42610.5435500380.09450.06300.05260.06580.07630.08950.10000.11050.13680.18420.25790.32901000760.09450.06300.02630.03290.03820.04470.05000.05530.06800.09210.12900.16458.8铜及铜合金件光泽酸洗钝化工步时间定撅(见表30)表30工步分类工件面积前处理酸洗饨化后处理r作总时间0.0100.04500.07200.03900.03540.19140.0150.04540.07260.03940.03570.19310.0200.04560.07320.04000.03620.19500.0300.04620.07380.04010.03630.19580.0400.04680.07500.04070.03690.19940.0500.04730.07560.04100.03720.20110.0600.04790.07660.04150.03770.20370.0800.04810.07700.04170.03830.2051t0.1000.04800.07680.04160.03710.20350.150-0.04610.07370.03990.03630.19600.2000.04990.07180.03890.03530.1959 Dz/T0101，10一94续表30工步分类工件面积前处理酸洗钝化后处理z作总时间0.3000.03760.06000.03250.02960.15970.4000.03220.05140.0278}{0.6000.03600.05760.03120.02840.15320.8000.04010.06410.03470.03150.17041.0000.04060.06480.03510.03200.17251.2000.04500.07200.03900.03540.19141.4000.04570.07320.03970.03620.19481.5000.04730.07560.04100.03720.20111.6000.05090.08150.04410.04020.21671.8000.05620.08990.04880.04430.23922.0000.08800.08800.04400.04350.2695注:①此表以黄铜锡青铜的圆柱状零件及紧固件为准.②垫圈片状件乘以0.8③薄片件(厚度在0.3..以下)乘以1.5④磷青铜件乘以1.3.⑤小模数齿轮乘以1.8(包括抽检测量厚度时间).⑥当光泽酸洗钝化件需用工具串挂单个操作时，则可增加穿挂时间参考表8-1、表8-2其他处理工步时间定额表⑦，等于Tx乘以f.8.9钢铁件发蓝或磷化出入槽观察时间定额(见表31) nz/T0101.10一94表31工步分类发蓝槽出入槽观察处理时间磷化槽容积操作方法每槽时间L手动电动葫芦4060时间.min/dm2500.08000.05000."01500.25001000.06000.03500.01000.1500-2000.05000.03000.06250.08753000.04500.02500.05000.06674000.04000.02000.04380.0563注:①前后处理按电镀的时间定额.②扎丝或拆丝上挂下挂揩抹或浸抽后需揩匀的时间定额均按电镀的时间定额.③矽钢片磷化穿片另给时间，但出入槽及观察时间均乘系数0.2.8.10滚镀时间定额a.10.1滚镀(锌、镍、铜、锡、银等)前后处理时间定额(见表32)表32简单前处理复杂前处理简单后处理复杂后处理几柯形状分类IuIuI1住1时间，min/d."0.0050.0480.060.070.100.030.040.050.0750.010.050.060.070.100.030.040.050.070.0150.050.060.070.100.030.040.050.070.020.050.060.070.100.030.040.050.070.030.040.060.070.100.030.040.050.070.04.0.040.050.070.100.030.040.050.07 Dz/T0101.10一94续表32工步分类简单前处理复杂前处理简单后处理复杂后处理工件几何形状分类面积t1111111in时间.min/dmz0.050.040.050.060.100.030.040.050.070.060.040.050.060.100.030.040.050.070.080.040.050.060.100.030.040.050.070.100.040.060.070.100.030.040.050.070.050.060.070.100.030.040.050.07.0.120.140.050.060.070.110.030.040.060.070.150.050.060.070.110.030.040.060.080.180.060.070.080.120.040.050.060.090.200.060.080.090.130.040.050.060.090.250.060.080.090.140.040.050.060.090.300.060.080.090.140.040.050.060.100.350.060.080.090.140.040.050.060.108.10.2不同规格滚筒每槽观察时间定额(见表33)表33沉积时间滚筒规格406080100120(kg)每槽观察时间2.5046810125681012147.50810121416.46 D7./T0101.10一94续表33沉积时间滚筒规格406080100120(七吕)每槽观察时间1010121416181512141618202016182022248.10.3观察时间换算时间系数(见表34)表34沉积时间滚筒规格406080100120(k吕)换算系数2.501.331.501.601.671.725111117.500.890.930.800.780.76100.830.750.700.670.64150.670.580.530.500.48200.540.450.400.340.358.10.4出入槽时间换算系数(见表35)表35滚筒规格(kg)2.507.50101520出入格时间换算系教0.g02040608.10.55kg滚筒观察时间定额(见表36)47 Dz/T0101.10一94表36沉积时间406080100120零件面积每筒观察时间68101214单位面积时间0.0050.03280.04370.05460.06550.07640.0100.02640.03520.04400.05280.06160.O150.02400.03200.04000.04800.05600.0200.03690.04610.05530.06450.02760.025。.02890.03850.04810.05770.06730.0300.03200.04270.05340.06410.07480.0400.03900.05190.06490.07790.09090.0500.04080.05440.06800.08160.09520.0600.04290.05710.07140.08570.10000.0800.04650.06200.07750.09300.10850.1000.04980.06640.08300.09960.11620.1200.05100.06800.08500.10200.1190.0.1500.05220.06960.08650.10380.12110.1800.05450.07270.09090.10910.12730.2000.05460.07340.09180.11000.12850.2500.05520.07400.09250.11100.12950.3000.05600.07480.09350.11200.1309注:其他不同规格滚筒的单位面积零件观察时间为本表各栏数值乘以换算系数.8.10.65kg滚筒出入槽时间定额(总时间5min)见表37148 Dz/T0101.10一94表37每千件平均skg平均5kg平均出入槽时间单件面积重量,kg件数面积min/dm20.0050.1366366001830.0270.010.22227002270.0220.0150.30167002500.0200.020.46108702170.0230.0250.6083302080.0240.030.8062501880.0270.041.3038401540.033{}0.051.7029401470.0340.062.1523251400.0360.083.1016121290.0390.104.1512051200.04150.125.10980117.600.04250.156.657691150.0440.188.156131100.0460.209.105501090.0460.2511.504341080.0460.3014.003571070.047注:其他不同规格滚筒的单位面积零件出入槽时间为本表各栏数值乘以换算系数.8.10.75k8滚筒出入槽、观察时间定额有关说明:滚镀件观察时间及出入槽时间定额均以铁丝钉、螺杆表面与重量的关系加以确定，故非螺纹的圆锥体、方轴等小件滚镀的观察时间和出入槽时间均需乘以系数1.6,b.某些壳体件、弹簧件由于比容积大，满载时仍达不到表列面积而某些薄垫圈满载时又超过表列面积，则观察时间和出入槽时间的计算方法为:亡宝际一‘表，x黔(7)由于铜合金件的比重大于铁件，故观察时间和出入槽时间需乘以系数1.09,8.10.8滚镀铬时间定额。49 Dz/T0101.10一948.10.5.、滚被格观察和出人槽时间定额(见表38)表38滚筒规格2.5kg5kg12kg零们丽积观察出入槽观察出入槽观察出入糟l一lOmin6min12.i.8min15.1.lOmin0.0050.120.070.070.050.040.020.010.100.060.050.030.030.020.0150.110.060.050.040.030.020.020.100.060.050.030.040.020.0250.110.070.060.040.040.020.030.130.080.060.040.040.030.040.140.080.070.050.050.030.050.150.090.070.050.050.030.060.160.100.080.050.050.030.080.170.100.080.060.050.030.100.180.110.090.060.060.04注①2.5kg为手工提升开门式滚筒,5kg为机械提升式滚筒,12kg为自动进出料螺旋式滚筒，规格是按每小时出件量定的。②滚镀铬工艺采用单位目前还比较少，设备都是自制非标准设备，故滚筒的维修工作量较大.如不便于逐日考核，也可采取包干什件的办法进行生产.8.10.8.2几项有关规定:e.铜合金件滚镀铬前处理时间，如果是要经过光泽酸洗的，则取铜合金件，光泽酸洗钝化时间定额的70%作前处理时间.直接滚镀的则没有前处理时间。如果溶剂除油则取吊被件in*的60%.b.钢铁件滚镀其他镀层后再滚被铬则时间另计。c.非螺纹状件恤和tf}均需乘系数1.6.d.厚度在。.5二以下的薄片件及垫圈乘系数2,8.11筐篮吊镀工步时间定额(见表39) Dz/T0101.10一94表39工每沉积时间件镇电解中和出入槽形槽每槽待饭工件与筐篮镶种分类20406080100120时间时间状吊总面积面积比例min/dm2min/d"分装类数观察糟时间，min/dm2铭I0.120.200.160.08+4.11,1.25片状I0.070.110.150.170.220.260.100.05501,2.5镍铜锌锡银壳休10.060.090.110.130.160.190.080.0470113.5往状10.050.070.090.110.160.170.080.04901,4.5铬20.100.140.17501-1.25片状20.060.080.090.110.130.150.070.05100112.5壳休20.040.060.070.080.100.110.050.041401,3.5柱状20.040.050.060.070.080.090.040.041801,4.5镍铜锌锡银片状30.050.060.070.090.100.110.060.05150I口2.5壳体30.040.050.060.060.070.080.040.042101,3.5柱状30.030.040.040.050.060.060.040.042701-4.5注:①筐篮投影面积=10dm}(400X250)有效面积为20d.%②本表为一个工人操作的工步时间，如果两个人镀两筐则分别按一人一筐时间计算.③筐镀件的前后处理时间取滚镀件的前后处理时间.9非常规盆且时向补偿系吸(见表40)表40工件重量，kg电镀面积增加T准休比例，准休合计3<50.10e=1十K+0.15<100.15t-I+K十0.1510<200.20(=1+K+0.215<300.25I=1十X+0.2551 Dz/T0101.10一9410筐架件电彼面积补偿(见表41)表41空间单面积占有效面积的百分比增加空间单面计算面积百分比50%80%80肠100%100%120%150写140%200%160%往局部电镀件非电镀面积的计算其增加百分比亦可参考本表执行11分拣小，件时间定衡(见表42)表42几柯形状分类片状件其他形状工时分类min/d.2min/件.M/d.2min/件0.0053.700.022.700.010.011.820.021.300.01U.0151.200.020.850.010.020.840.020.600.010.030.500.020.390.010.040.340.010.250.010.050.250.010.200.010.060.200.010.150.010.070.170.010.120.01 DZ/T0101，10一94续表42儿何形状分类片状件7;他形状工件面积工时分类min/dm2min/件min/dm"m川/f"1时问0.080.130.010.100.010.090.110.010.080.U0.100.090.010.070.010.120.070.010.060.010.140.060.010.0500!0.160.050.010.040.010.180.040.010.030.010.200.030.010.030.Ol0.250.030.010.020.010.300.020.010.020.010.350.020.010.010.01注:为了提高设备利用率，改善镀层质量，往往将几种不同几何形状的零件混合滚镀，镀后需要进行分拣当混合镀零件面积大小不一致时，分拣时间以大面积零件为准。当有三种以上零件混锁时，每次均应取最大零件的分拣时间，分拣的次数为种类数减1,53 D7,/T0101.10一94附录A时间计算示例(补充件)A1钢铁件电镀时间计算(见表A1)表A1简图和面积零件材质和基本工艺要求Fe/Zn12y彩色钝化镀槽容积和沉积时间000L60min外表面积铁件S二0.27dm2零件复杂程度分类和上下挂难易分类序号工步名称工艺min/dm}一序号工步名称工艺min/dm21前处理简前1”.0763分‘d.2一12出Zn0.03入213镀其314槽他一处415观Zn0.0437理察{一16镀6上下挂具一17槽7扎丝一18后处理复后”0.08018拆丝119其9扎丝后上下挂具一20}他电解中和2110}11一累计0.4751换算系数J=1.145T,0.5439 1)2了T0101.10一94AZ小件扎丝镀铬时间计算(见表A2)表AZ简图和面积零件材质和基本工艺要求H60了铬0.5卜~1林户二C被槽容积和沉积时间n.r-，竺二妇:匕一‘‘‘二二刀】「1匕卫一300L10min{团零件复杂程度分类和上挂难易分类外表面积5二0一026扎铜丝上方框挂具-lmi。ꌯ/dmZ序号工步名称工艺{{序号工步名称工艺min/dmZ1前处理12出铭10min0063一入一l3i镀其3l4槽他处4弓一，5观铬10m，n0.玉087察5一”116镀!6上下挂具一一17槽7扎丝一l8后处理2.6525火0.4一8拆丝19其二1.061!}9扎丝后上下挂具0.75一2。他l0电解中和009452l11!1累计4.7297换算系数j=1.23r(申)5.817}注:①扎丝后上挂，24件/串(乙。.2召23)。A3钢铁件磨光、抛光时间计算(见表A3) uz/T0101.10一94表A3简图及而积材质俐20-抛前粗村度号「一户气质最要求等级彼层粗极度号漪曰1!ira!II她磨工艺。①用‘00",180-,280，布砂轮磨光至冷②钱钥后抛光至无磨光丝路。③被亮镍后抛光至无暗斑、无镇层毛刺。件粗，。。-Y④俊铭(lomin)后光铭表面8!S二0.942s0.95dm2序号抛光工步定顿时间次数季计序号辅助工步定倾时间次数票计1.872X2.51基体磨光4.686观察时间0.161540.646=4.682基体抛光7手持0.112160.6726辅助3镇Cu层抛光1.872X0.50.9368上夹动作4被Ni层抛光1.872X0.40.759螺杆5镀er层抛光1.872X0.30.56168.2731换算系数f=1.23r匕10.1759注:因属嘀形件，在Te手持栏中取精密件时间。 DZ"T0101.10一94附录s紧固件面积、皿f对照衰(参考件)61螺栓面积、重量对照表(见表BI)表BIMZ螺钉面积和重量M2.5螺钉面积和重量每千只重量,kg每千只重量,kgL单件面积L单件面积钢铁件黄钢件钢铁件黄铜件20.00440.13660.1482.50.00940.22240.24112.50.0050.14580.15830.01020.23710.257.30.00570.15490.167940.01180.26650.288940.00690.17320.187750.01340.29590.320750.00820.19150.207560.0150.32530.352660.00920.20980.227480.01810.38410.416480.0120.24640.2671100.0210.44290.4812100.0150.28300.3068120.0240.50170.5438120.0170.31960.3464140.02750.56050.6076140.01950.35620.3861160.0310.61930.6713160.0220.39280.4258180.0340.67810.7351180.0250.42940.4655200.0370.73690.7988200.0270.46600.505157 Dz/T0101.10一94续表alM3螺幻「面积和重量M4螺车丁面积和重量每千只es重量,kg每千只;重量,kgL单件面积，铁件l一黄，件L单件面积，铁件l一黄铜件30.0130.35680.386840.02550.94161.02140.01510.40030.433950.02801.0181.10450.0170.44380.481160.03041.0941.18660.0190.48730.529280.03551.2461.35180.02270.57430.6225100.04051.3981.515100.02640.66130.7168120.04551.5501.680120.03020.74830.8112140.05061.7021.845140.0340.83530.9005160.05661.8542.009160.0380.92230.9998180.06062.0062.175180.0421.0091.094200.06562.1582.339200.0451.0961.203220.07072.3102.504220.0491.1831.283250.0762.5382.751250.0551.3141.424280.0862.7662.998280.0601.4441.565300.09082.7183.163300.0641.5311.660320.0963.0703.328320.0681.6181.754350.1033.2783.575350.0741.7481.895380.ill3.5263.822380.0791.8782.036400.1163.6783.987400.0831.9662.1315R DZ/T0101.10一94续表BIM5螺幻「面积和重量M6螺车汀面积和重量每千只重量,kg每千只重量,kgL单件面积L单件面积钢铁件黄铜件，铁件一黄铜件50.04111.7771.92680.06153.1753.44260.04421.8992.059100.0693.5223.81880.05052.1422.312120.0773.8694.198100.05682.3852.585140.0844.2174.571120.06312.6292.850160.0924.5644.947140.06942.8723.113180.104.9115.324160.07563.1163.378200.1015.2585.70180.08193.363.642220.1145.6056.076200.08823.6023.905250.1266.1266.641220.09453.8464.169280.1376.6477.2050.1044.2114.565300.1446.9947.585l{280.1134.5764.960320.1527.3417.958300.1204.8195.224350.1637.8628.522320.1265.0635.488380.1758.3839.087350.1355.4285.884400.1828.7309.463380.1455.7936.280450.209.59810.404400.1516.0366.543500.2210.4711.35450.1676.6457.203550.2411.3312.28500.1847.2537.862600.2612.2013.35注:①资料来源于GB65-85《开槽圆柱头螺钉》。②螺钉种类和规格较多，以圆柱头螺钉为代表，内、外六角螺钉不在内。59 Dz/T0101.10一94B2螺母面积、重量对照表B2.1六角螺母面积、重量对照(GB52-76)(见表B2.1)表BZ.1六角摄母(GB52-76)每千只重量.r8dSHD单件面积钢铁件黄钢件1.63.21.33.70.003850.0750.0813241.64.60.005940.1190.129尸2.5525.80.009310.2200.23835.52.46.30.013010.3930.426473.28.10.022890.8440.9155849.20.034841.2401.344610511.50.052192.3172.512814616.20.087625.6746.1511017819.60.1417410.9911.913B2.2六角扁螺母面积重量对照(GB54-76)(见表B2.2)表BZ.2六角扁组母(GB54-76)每千只重最,kgd3HD单件面积钢铁件黄铜件1.63.21.23.70.003650.0690.0752.04.01.24.60.004960.1210.1312.55.01.55.80.007770.2150.2333.05.52.06.30.011540.3300.3584.07.02.58.10.019450.6510.7065.08.03.09.20.028690.9100.9866.010.04.011.50.044871.8261.97960 1)I「0101.10一94续表BZ.2六角扁螺母(GB54-76)每千只重量,kgdSHD单件面积钢铁件黄舰件8.014.05.016.20.077794.6715.06310.017.06.019.60.117188.1848.87112.019.07021.90.161911.2112.152垫圈面积、重量对照表1普通垫圈(GB97.1-85)(见表B3.1)表B3.1垫圈(GB97.1-85)每千只重量,tg公称直径dDS单件面积钢铁件黄铜件1.61.740.30.002590.0240.02622.250.30.003840.0370.042.52.76.50.50.006930.1080.1733.270.50.007690.1200.13044.290.80.013260.3080.33455.3100.舀0.015130.3540.38466.412.51.50.02701.0661.15688.4171.50.046262.0212.1911010.52120.071714.0784.42112132420.087145.0185.440B3.2小垫圈面积、重量对照(GB848-76)(见表B3.2)61 Uz/T0101.10一94表B3.2每千只重量,k&公称直径dDS单件面积钢铁件黄铜件1.61.73.50.30.001960.0170.01822.24.50.30.003050.0290.0312.52.75.50.50.004890.0710.07733.260.50.005490.0790.08644.280.80.010340.2240.24355.390.80.011890.2610.28366.411.51.50.022760.8440.91588.415.51.50.039151.5691.7011010.51820.051462.6362.85762 DZ"T0101.10一94附录C镶锌、铜、低锡青铜、裸、铬等厚度与沉积时间对照表(参考件)表cl镀种分类紫铜铜低锡厚碱性镶锌低锡(佩化)光亮镍黑铬铬铜锌合金(佩)(焦)(氛)(焦)度阴极电流密度，w/am=u11.501^-1.50。一}一1.5021.50^-220^4020-350.300.500.75时间0.05--112.5010--155-10148621215，6.504.503281611430563222一}5704028}73525985639860112644410601408056157050120503525一}2010030906045一}63 DZ/T0101.10一94附录D沉积时间和非交叉操作时间条件下相次关系(参考件)D1不同沉积时间和非交叉操作条件下槽次的计算。480一(叭+T.)槽次=(1)Teat十T"D2不同沉积时间和槽次的对照见表D1,表D1濡T6i&巡T8,IF351015202:30548.7539.0026.0019.5015.6013.0011.14739.0032.5022.9417.7214.4012.1810.541030.0026.0019.5015.6013.0011.149.751521.6619.5015.6013.0011.149.758.662016.9515.6013.0011.149.758.667.802513.9313.0011.149.758.667.807.093011.8011.149.758.667.807.096.50458.137.809.096.506.005.575.20606.196.005.575.204.874.584.33904.194.103.903.713.543.393.251203.173.123.002.882.782.692.60注:表中小数值，如果进位取整时，可用压缩T;,T.和Tw*的办法多被一摺.64 Uz/T0101.10一94附录E抛光、磨光加工要求今考裹(参考件)表E1加工要求1.钥合金件抛去全部机加工丝路.光泽一致无油灰，不1.磨去机加工件或毛坯件的刀痕、划伤、碰伤缺陷.得产生几何形变.2.表面不得产生几何形变、梭角处不得圆角.2.中间俊层抛光后不见底金属机加工刀痕、丝路等缺3姗扣、孔眼、凹凸部位不得磨拉变形.陷。水磨后粗枪度应达od.e以上3.铬层抛后光泽一致、无油灰、无露底一般件精密件一般件精密件1.磨光后局部允许有上列1.不允许有上列任何缺陷。1.允许有轻敏抛光丝路和1.主要部位不得有任何不明显缺陷。2磨后工件不得互相碰靠油灰印子以及轻微麻点未地透的麻点枯皮印2.工件可互相靠拢，允许有磨擦。疵点。子，不得有抛光纹路。轻徽擦毛现象。3.粗糙度达oY以上2.零件抛光后允许相互碰2抛后必须单个摆放或3.磨后粗糙度应达owe靠重益。装入传递箱传递.3.允许有轻徽的几何形变3.不得有任何水迹、油灰痕迹斑点 Uz/T0101.，0一94附录F电被工艺流程(参考件)F钾1工艺流程‘见F1图)前处理简单前处尺11复杂前处YT霎翌垫卿0冲其他处理直接上丰丰扎丝卜局部绝缘或塞子L后七挂人边电峭厂断电源调0Ih流及观vl钧摘(rli洗“人谈仁摘”进行第二层电镶)团卜}卜写卜独Z工步分类(见表F幻表F1工步分类Lf}s人‘}‘“”一电*,Nfu工件上下挂具{扎丝拆丝铜丝轮刷分拣零件电镀零件上零件入槽后工件装筐或单个零件弹镀件用金属为改善基休金生产流程过挂后放入镀槽接通电流调整上挂后，进行挂吊具上镀后软丝进行捆扎属或镀层粗糙度程中非要混合待按工艺要求电流。观察仪阳极或阴极电单个取下及镀后拆除用专用铜丝轮刷才能生产，镀后到厚度后取出表接触点良好解r5弱酸漂洗光机对零件进行必须分拣清洗中和刷光处理注:各种预镀按出人槽时间计算。 Dz/T0101.10一94附录G索引(参考件)表1标准中使用的代号及含义···························································，.....·..·⋯⋯。1表2根据镀种和工序(步)的不同，准终布休时间规定··”···”································⋯⋯.2表3镀槽镀种利用率的换算系数·············································.·········..·..·..·..·..·.⋯⋯3表4电镀前后处理分类及内容··················································，.····。···.·..·.⋯⋯4表5电镀前后处理时间定额········································，.·······..··.·..·.·.‘..·..·..·.⋯⋯5表6电镀前后处理工步组合时间定额······················”·············.·..·..·..·..·..·..·....⋯⋯9表7其他工步分类内容··，······················”·····································.·..·..·.⋯⋯12表8-1及表8-2其他工步时间定额···········一···········一一一一···········.·..·..·.⋯⋯13表9铜丝轮机动刷光时间定额·····································，.·”···，.···········.·..·..·..·....⋯⋯15表10抛光磨光工件材质粗糙度换算系数··········，.···························，.··················⋯⋯16表11中间镀层抛光及铬层抛光系数·································”··········..·..·..·..·.....”·.⋯17表12抛光基本时间定额·························································”..·..·⋯⋯17表13单件抛光辅助工步时间定额···························································..·..·.⋯⋯20表14单位面积抛光基本时间定额···································································⋯⋯22表15单位面积抛光辅助工步时间定额·····················································，.····.⋯⋯25表16喷砂材质换算系数·····································································.·..·..·.⋯⋯27表17喷砂基本时间定额·········‘················，-··················································⋯⋯28表18喷砂辅助工步时间定额··················，······································.···..·.⋯⋯30表19工件扎丝时间定额····························································.·.·..·.⋯⋯32表20工件上下挂具时间定额·····································································⋯⋯34表%1扎丝工件问距及每串件数换算系数··························································⋯⋯38表22扎丝后上下框架时间定额·······················································.·.，’·，..⋯⋯38表23电镀电解中和出入槽时间换算系数及电镀时阅定额···································⋯⋯39表24电镀观察时间定额····························································..·..·..·.⋯⋯40表25阳极氧化出入槽观察时间综合定额························································⋯⋯40表26暗镍紫铜黄铜低锡青铜电解中和出入槽观察时间定额·······································一41表27光亮镍电解中和出入槽及观察时间定额·············································..·..·.⋯⋯42表28镀银、锡电解中和出入槽观察时间定额·················································⋯⋯.42表29镀铬、黑铬、硬铬电解中和出入槽观察时间定额························，.····················，.·43表30铜及铜合金件光泽酸洗钝化工步时间定额··”·，.·······································⋯⋯44表31钢铁件发蓝或磷化出人槽观察时间定额···········································⋯⋯45表32滚镀(锌、镍、铜、锡、银等)前后处理时间定额········································⋯⋯45表33不同规格滚筒每槽观察时间定额···········································.·..·..·.⋯⋯46表34观察时间换算时间系数··”·············”···································.·..·⋯⋯47表35出入槽时间换算系数······························”····························”·········.一47表365kg滚筒观察时间定额·······················，.··································⋯⋯48表375kg滚筒出人槽时间定额(总时间5min)..........................................................·一49表38滚镀铬观察和出入槽时间定额································”·“···..·..·..·..........⋯⋯50 nz/T0101.10一Zl表39筐篮吊艘工步时间定倾....................................................................................51表40非常规重量时间补偿系致·········“·····”········””·”。·。···”⋯，..·..·..·..·..····..·..⋯⋯5152表41筐架件电艘面积补偿52表42分拣小零件时间定撅附加说明:本标准由中华人民共和国地质矿产部提出。本标准由重庆地质仪器厂负贵起草.本标准主要起草人周宜熹、范存净L、蔡文根。'